2 t/h Organic Fertilizer Production Line Project in Algeria

Project Overview

In 2022, our company successfully delivered the 2nd organic fertilizer production line to a client in Algeria. The project was designed to support the client’s need for efficient, stable, and environmentally friendly organic fertilizer production.

The production line is centered around a disc (pan) granulation system, providing a reliable solution for processing organic raw materials into high-quality, uniform granules.

Customer Requirements

The client required a complete solution with the following key demands:

• Stable and continuous production capacity
• High granulation rate for organic materials
• Uniform particle size and good appearance
• Simple operation and easy maintenance
• Adaptability to different organic raw materials

To meet these requirements, we provided a customized organic fertilizer granulation system based on disc granulation technology.

Technical Solution

1. Disc Granulation System

The core of the production line is the disc (pan) granulator, which offers:

• Adjustable disc inclination and rotation speed
• High granulation efficiency for organic materials
• Formation of uniform and spherical granules
• Stable operation with easy control

The system is particularly suitable for organic fertilizers with moderate moisture content.

2. Integrated Production Process

The complete production line includes:

• Raw material preparation and crushing
• Fermentation and conditioning
• Mixing and conditioning system
• Disc granulation
• Drying and cooling
• Screening and recycling
• Final packaging

This integrated process ensures continuous and efficient production.

3. Custom Engineering Design

The system was optimized according to local raw material characteristics in Algeria, ensuring:

• Stable granulation performance under variable material conditions
• Reduced material waste through recycling system
• Improved production efficiency and product consistency

Project Advantages

• High Granulation Rate: Optimized disc structure ensures efficient pellet formation
• Stable Operation: Continuous and reliable production performance
• Flexible Raw Material Adaptation: Suitable for various organic inputs
• Energy Efficient: Low power consumption and simple mechanical design
• Easy Maintenance: Convenient structure for daily operation and servicing

Results & Customer Feedback

After installation and commissioning, the production line achieved:

• Stable and continuous output of organic fertilizer granules
• Improved product uniformity and market appearance
• Reduced manual operation and labor cost
• Enhanced overall production efficiency

The customer expressed strong satisfaction with the equipment performance and system stability, further strengthening our cooperation in the North African market.