18th Compound Fertilizer Production Line Project in Algeria

Project Overview

In 2022, our company successfully delivered the 18th compound fertilizer production line to a key client in Algeria. The project was designed to meet the client’s demand for high-efficiency, flexible, and continuous fertilizer production.

The production line features an advanced dynamic batching system combined with 12 sets of 1.5 t/h double roller granulation units, providing a highly automated and scalable solution for compound fertilizer manufacturing.

Customer Requirements

The client required:

• High production efficiency with stable output
• Precise raw material proportioning
• Flexibility to adjust formulations
• Low energy consumption and operating cost
• Reliable operation in local environmental conditions

To meet these requirements, we engineered a customized solution integrating batching accuracy with modular granulation capacity.

Technical Solution

Dynamic Batching System

The production line adopts an intelligent dynamic batching system that ensures:

Accurate proportioning of multiple raw materials
Real-time adjustment of feeding ratios
Continuous and stable material supply

This system significantly improves formula flexibility and product consistency.

Double Roller Granulation System

The project includes 12 units of 1.5 t/h double roller granulators, enabling:

• Total capacity scalability and flexible operation
• Uniform granule size and high granulation rate
• Dry granulation process without drying requirements

The modular design allows independent operation of each unit, ensuring easy maintenance and reduced downtime.

Integrated Production Flow

he complete production line covers:

• Raw material feeding and crushing
• Dynamic batching and mixing
• Double roller granulation
• Screening and recycling
• Final product conveying and packaging

The entire system is designed for continuous, automated operation, reducing labor intensity and improving overall efficiency.

Project Advantages

High Automation: Centralized control system for efficient operation

Flexible Production: Easy adjustment for different fertilizer formulas

Energy Saving: Dry granulation technology eliminates drying process

Stable Performance: Reliable operation under various working conditions

Scalable Capacity: Multi-unit granulation system for future expansion

Results & Customer Feedback

After installation and commissioning, the production line achieved:

• Stable and continuous operation
• High-quality granule output with uniform size
• Reduced operational costs
• Improved production efficiency

The client expressed strong satisfaction with both the equipment performance and our technical support, and the project further strengthened our presence in the North African market.