Toz suda çözünür gübre üretim hattı

Raw Material Storage and Feeding Systems:
- Storage Bins: To store the raw materials such as nitrogen, phosphorus, potassium sources, and micronutrients.
- Feeding Systems: Conveyor belts or screw feeders to automatically transport the raw materials into the mixing unit.
Karıştırma ekipmanı:
- Horizontal Ribbon Mixer: Used to mix the raw materials evenly, ensuring that nutrients are uniformly distributed before further processing.
- Double Cone Mixer: Another option for mixing dry materials, ensuring that all components are blended uniformly.
Granülasyon ekipmanı (If required):
- Dry Granulator: In some cases, the powdered fertilizer may be granulated for easier handling and application. A dry granulator helps shape the powder into uniform granules.
- Roller Compactor: Sometimes used in fertilizer production to compact the materials into granules under pressure.
Drying Equipment:
- Döner kurutma makinesi: In cases where large quantities of material need to be dried quickly, a rotary dryer can be used.
Cooling Equipment:
- Cooling Drum: After drying, the granules or powder may be cooled to a stable temperature to prevent caking and ensure proper storage.
Sieving and Screening Equipment:
- Vibrating Screen: Used to sieve the fertilizer to remove any oversized particles or clumps. This ensures that only uniform-sized powder or granules are in the final product.
- Rotary Sifter: Similar to the vibrating screen, it helps in classifying the powdered product into different grades.
Coating Equipment (İsteğe bağlı):
- Coating Drum: Sometimes, a coating is applied to the granules or powder to improve solubility or add additional beneficial substances. Coating can also prevent caking and improve shelf-life.
Ambalaj ekipmanı:
- Filling Machines: These machines are used to fill the powder or granules into bags or containers. They come in different capacities depending on the scale of production.
- Sealing Machines: Used to seal the packaging to ensure that the product remains airtight and contamination-free.
- Labeling Machines: Automated machines that apply labels to packaged products, providing product information and branding.

Primary Nutrients:
- Azot kaynakları:
  - Üre: A highly concentrated source of nitrogen.
  - Ammonium nitrate veya Ammonium sulfate: These provide readily available nitrogen for plants.
  - Calcium nitrate: Another nitrogen source that also provides calcium to plants.
- Fosfor kaynakları:
  - Monopotassium phosphate (MKP): Provides both phosphorus and potassium, ideal for soluble fertilizers.
  - Monoammonium phosphate (HARİTA) veya Diammonium phosphate (Doyurma): Common sources of phosphorus in fertilizers.
  - Süperfosfat: A phosphorus-rich material.
- Potasyum kaynakları:
  - Potassium chloride (KCl): The most commonly used potassium source.
  - Potassium sulfate (K2SO4): Another potassium source, especially used in sulfate-based fertilizers.
  - Potassium nitrate (KNO3): A source of both potassium and nitrogen, commonly used in water-soluble fertilizers.
İkincil besinler:
- Kalsiyum:
  - Calcium nitrate: Provides both calcium and nitrogen, important for cell wall strength and growth.
- Magnezyum:
  - Magnesium sulfate (Epsom salt): Provides both magnesium and sulfur.
- Sülfür:
  - Magnesium sulfate (also provides sulfur) veya Potassium sulfate: A source of sulfur that improves protein production and plant metabolism.
Mikrobesin (İz öğeleri):
- Ütü (Fe):
  - Iron chelate (Örn., Fe-EDTA, Fe-DTPA): Used to ensure iron is available for plant growth and prevents chlorosis.
- Manganez (MN):
  - Manganese sulfate (MnSO4): A micronutrient that supports plant enzyme systems.
- Çinko (Zn):
  - Zinc sulfate (ZnSO4): Essential for enzyme activity and plant growth.
- Bakır (Cu):
  - Copper sulfate (CuSO4): Important for photosynthesis and enzyme activation.
- Bor (B):
  - Boric acid veya Calcium borate: Essential for cell division and root growth.
- Molibden (Mo):
  - Ammonium molybdate (NH4)6Mo7O24: Important for nitrogen fixation in legumes.
- Chlorine (Cl):
  - Found in trace amounts in certain sources like potassium chloride (KCl).
Şelalama ajanları (for micronutrients):
- EDTA (Ethylene diamine tetraacetic acid): Commonly used to bind micronutrients, particularly iron, to prevent them from precipitating.
- DTPA (Diethylenetriamine pentaacetic acid): Another chelating agent used for micronutrient solubility.
- Citric acid: Sometimes used to enhance solubility.
Acidulants or pH Adjusters:
- Phosphoric acid: Used to adjust the pH and enhance the solubility of some ingredients.
- Citric acid: Can also be used to adjust the pH of the mixture.
Katkı maddeleri:
- Wetters or Surfactants: These chemicals help the fertilizer dissolve more quickly and evenly in water.
- Flow agents or anti-caking agents: Substances like silica veya magnesium stearate prevent the fertilizer powder from clumping together, ensuring it remains free-flowing and easy to handle.
Carrier Materials (optional):
- Some water-soluble fertilizers may contain inert substances like sodium chloride (NaCl) veya sodium sulfate (Na2SO4) to balance the nutrient mix and improve the granulation process.

1. High Nutrient Efficiency:

Quick Dissolution: Powdered water-soluble fertilizers dissolve quickly and completely in water, ensuring that nutrients are readily available to plants. This leads to faster absorption, reducing the time needed for plants to benefit from the nutrients.
Reduced Nutrient Loss: Unlike granular fertilizers, which can leach or wash away with irrigation, powdered water-soluble fertilizers provide more efficient nutrient use, reducing waste and environmental impact.

2. Customizable Formulations:

The production line can be adjusted to produce fertilizers with specific nutrient ratios, allowing for the creation of tailor-made formulations that meet the needs of different crops, soils, and growth stages.
It is also easier to incorporate trace elements and micronutrients, such as iron, manganese, zinc, and boron, into the powder mix, ensuring plants receive a balanced nutrient profile.

3. Improved Crop Yields:

Powdered fertilizers ensure quick absorption by plants, promoting healthier growth, stronger root systems, and increased resistance to diseases.
By providing a consistent and readily available nutrient supply, powdered water-soluble fertilizers can contribute to better crop yield and quality.

4. Convenient Application Methods:

Powdered water-soluble fertilizers are highly versatile and can be applied via various methods, such as fertigation (through irrigation systems), foliar feeding (sprayed directly on plant leaves), or traditional watering.
These flexible application methods improve fertilizer efficiency and help in targeting specific areas, leading to better nutrient uptake.

5. Cost-Effectiveness:

While powdered fertilizers may appear more expensive initially, they are highly efficient, requiring smaller quantities compared to traditional granular fertilizers. This can result in long-term cost savings for farmers and gardeners.
The high solubility ensures that less fertilizer is needed to achieve the desired effect, reducing the risk of over-fertilization and nutrient waste.

6. Çevre Dostu:

By providing precise nutrient delivery, powdered water-soluble fertilizers help reduce the risk of fertilizer runoff, which can contribute to water pollution.
The controlled application of these fertilizers minimizes the risk of nutrient imbalances in the soil, promoting healthier ecosystems.

7. Ease of Handling and Storage:

Powdered fertilizers are easy to store and transport, especially when they are packed in sealed, compact packaging. This minimizes storage space requirements and handling costs.
The uniform texture of the powder also ensures that it does not clump together or lose its effectiveness over time, unlike some granular fertilizers that can harden or become less soluble.

8. Improved Solubility:

Powdered fertilizers are completely soluble in water, ensuring that all nutrients are dissolved and available for plant uptake. This leads to more uniform nutrient distribution, reducing the risk of uneven feeding.

9. Automation and Efficiency:

The production line is highly automated, ensuring consistent product quality, efficient processing, and reduced labor costs. It also allows for the production of large quantities in a short time, which is beneficial for large-scale agricultural operations.
The use of advanced control systems ensures that the production process is streamlined, with minimal errors and maximum efficiency.

10. Reduced Risk of Over-Fertilization:

Because powdered water-soluble fertilizers are easier to apply in precise doses, the risk of over-fertilizing is minimized. This helps avoid plant damage and nutrient imbalances in the soil.

11. Long Shelf Life:

When packaged properly, powdered water-soluble fertilizers can have a long shelf life, ensuring that they remain effective and usable for an extended period, even under different storage conditions.

12. Flexibility in Production:

The production line can easily switch between different formulations, allowing manufacturers to produce a wide variety of fertilizers for different agricultural needs. This flexibility is ideal for catering to niche markets or developing specialized products.

13. Traceability and Quality Control:

With modern automation and production monitoring, manufacturers can ensure high-quality control throughout the production process, resulting in a consistent product. This provides confidence to customers that they are receiving a high-quality, effective product each time.

Bir gübre üretim hattının maliyeti esas olarak aşağıdaki yönleri içerir

Her üretim hattının maliyeti, üretim kapasitesine bağlı olarak değişir, otomasyon derecesi, ve özel ihtiyaçlar. Aşağıdaki formu doldurun ve size doğru bir alıntı sağlayacağız!

Ekipman yatırımı: ezme gibi çekirdek ekipman, karıştırma, granülasyon, kurutma, tarama, ve ambalaj.
Hammadde maliyetleri:organik veya kimyasal hammadde, katkı maddeleri, vesaire.
İşgücü maliyetleri:işçilerin ücretleri, Teknisyenler, ve yöneticiler.
Enerji tüketimi:elektrik, yakıt (su, kömür, doğal gaz, vesaire.)
Bakım ve amortisman: ekipman onarımı, Parçaların değiştirilmesi, vesaire.
Ambalaj ve ulaşım: ambalaj malzemeleri, Lojistik Maliyetleri.
Çevre Koruma ve Uyum:Çevre Koruma Ekipmanı, Emisyon Yönetimi Maliyetleri.

Mesajınızı Bırakın

Gübre yapım ekipmanımızla ilgileniyorsanız, Lütfen gereksinimlerinizi ve kişilerinizi gönderin ve ardından iki gün içinde sizinle iletişime geçeceğiz. Tüm bilgilerinizin kimseye sızmayacağına söz veriyoruz.

Teknik güç

- Şirket kuruldu 2005 ve organik gübre ekipmanlarının araştırma ve geliştirme ve üretimine odaklanmaktadır. 20 yıl. 40.000 m büyük ölçekli organik gübre ekipmanı üretim tabanı inşa etti, Gelişmiş Granülasyon Kullanma, Üretim verimliliğini ve ürün kalitesini artırmak için kurutma ve tarama teknolojileri.

- Daha fazla 80 dünya çapında profesyonel mühendisler, daha fazla hizmet vermek 100 Dünyadaki ülkeler ve bölgeler, 5,000+ Müşteri Hizmetleri Kılıfları, 10 işleme merkezleri, 3 lazer kesme makineleri, Ve daha fazlası 60 Çeşitli tiplerde ekipman.

- Birçok bilimsel araştırma enstitüsü ve üniversite ile uzun vadeli ve kapsamlı işbirliğini sürdürmek, with a professional R&D team, Piyasa talebine göre ekipman performansını sürekli olarak optimize edebilir.
Ekipman kalitesi

- Yüksek mukavemetli aşınmaya dayanıklı malzemeler, Karbon çeliği Q235/Alaşım, ekipmanın dayanıklı olduğundan emin olmak ve bakım maliyetlerini azaltmak için seçilir.

- Üretim otomasyon seviyesini iyileştirmek ve elle bağımlılığı azaltmak için akıllı kontrol sistemlerinin benimsenmesi.

- ISO, CE, SGS Uluslararası Sertifikasyonu
Üretim kapasitesi

- Büyük ölçekli üretim kapasitesi ile, Farklı üretim kapasitesi gereksinimlerini karşılayabilir (küçük, orta ve büyük üretim hatları).

- Çok çeşitli ekipman modelleri, Organik gübre gibi çeşitli gübre türlerinin üretimi için uygun, bileşik gübre, biyolojik gübre, suda çözünür gübre, sıvı gübre, vesaire.
Özelleştirilmiş hizmet

- Kişiselleştirilmiş tasarım müşteri ihtiyaçlarına göre sağlanabilir, üretim kapasitesi dahil, site düzeni, Çevre Koruma Standartları, vesaire.

- Tam bir üretim hattı çözümleri seti sağlayın, ekipman seçimi dahil, kurulum ve devreye alma, teknik eğitim, vesaire.
Fiyat avantajı

- Doğrudan Fabrika Tedariki, Aracı bağlantısını azaltmak, Ve fiyat daha rekabetçi.

- Ekipman yüksek enerji verimliliğine sahiptir, Enerji tüketimini azaltır, ve müşterilerin uzun vadeli işletme maliyetlerini azaltmasına yardımcı olur.
Satış sonrası hizmet

- Doğrudan Fabrika Tedariki, Aracı bağlantısını azaltmak, Ve fiyat daha rekabetçi.

- Ekipman yüksek enerji verimliliğine sahiptir, Enerji tüketimini azaltır, ve müşterilerin uzun vadeli işletme maliyetlerini azaltmasına yardımcı olur.