Organic Waste Fertilizer Production Line

Common Organic Fertilizer Raw Materials
1. Livestock Manure
– Chicken Manure: High nitrogen content, fast acting, but needs to be fully decomposed to avoid burning plants.
– Pig Manure: Balanced in organic matter and nutrients, commonly used as an organic fertilizer material.
– Cow Manure: High fiber content, decomposes slowly, suitable for mixing with high-nitrogen materials.
– Sheep Manure: High nutrient content, with a moderate fertilizing effect.

2. Industrial By-products
– Brewer’s Spent Grain: The residue left after brewing, rich in organic matter and nitrogen.
– Sugar Factory Residues: Such as bagasse and beet pulp, high in carbon content.
– Food Processing Waste: Includes by-products like soy pulp, fruit pulp, starch residue, atbp., easy to degrade and nutrient-rich.

3. Agricultural Waste
– Crop Straw: Such as corn, wheat, bigas na dayami, atbp., rich in cellulose and organic matter.
– Fruit Shells and Pulp: Such as peanut shells, coconut shells, sugarcane residue, atbp., high carbon-to-nitrogen ratio, suitable for adjusting the carbon-nitrogen ratio in composting.
– Waste Vegetables and Fruits: Such as spoiled vegetable leaves, fruit peels, atbp., easy to degrade, but care should be taken with the high moisture content.

4. Urban Organic Waste
– Kitchen Waste: Rich in organic matter and nutrients, but should be separated from oils and impurities.
– Sludge: Sewage treatment plant sludge, must be free of heavy metal contamination.
– Garden Waste: Such as fallen leaves, pruned tree branches, atbp., high in carbon content.

5. Other Raw Materials
– Mushroom Residue: The waste substrate after mushroom cultivation, rich in organic matter.
– Oilseed Cakes: Such as soybean cake, rapeseed cake, atbp., high in nitrogen, making them high-quality organic fertilizer raw materials.
– Seaweed: Rich in minerals and growth hormones, suitable for producing high-end organic fertilizers.

Raw Material Proportion Principles
1. Carbon-to-Nitrogen Ratio (C/N) Adjustment
– The ideal carbon-to-nitrogen ratio is 25:1~30:1.
– High-carbon materials (e.g., straw, wood chips) should be mixed with high-nitrogen materials (e.g., Livestock manure, soybean cake) to balance the C/N ratio.

2. Moisture Control
– The moisture content of the materials should be controlled between 50% at 60%. Too high or too low moisture will affect the fermentation process.

3. PH Adjustment
– During fermentation, the pH should be maintained between 6.5 at 8.5. Lime or acidic substances can be added to adjust the pH.

4. Addition of Fermentation Microorganisms
– Adding microbial agents (such as *Bacillus subtilis*, *Actinomycetes*, atbp.) can accelerate the fermentation process and improve the composting efficiency.

• Environmental Friendliness

  • Utilizes organic waste materials (e.g., manure, crop residues, food waste) to produce fertilizers, helping to recycle waste and reduce environmental pollution.

• Energy Efficiency

  • Many modern production lines are designed to minimize energy consumption, such as using energy-efficient drying and granulation equipment.

• Automated Control

  • Advanced control systems (PLC systems) are used for automation, which helps in precise monitoring and controlling of parameters like temperature, humidity, and material flow. This leads to consistent product quality.

• Customizable Fertilizer Formulations

  • The production line can accommodate different formulations, allowing manufacturers to produce fertilizers with specific nutrient compositions to meet various agricultural needs.

• High-Quality Granulation

  • The line uses high-performance granulation equipment (like rotary drum granulators or disc granulators) to form uniform, durable, and easily transportable fertilizer granules.

• Moisture Control

  • The drying and cooling equipment ensures the fertilizer has the ideal moisture content, preventing clumping and ensuring long shelf life.

• Low Pollution and Odor Control

  • Through the use of advanced composting technology (such as aerobic fermentation), organic fertilizer production lines help reduce the emission of harmful gases and unpleasant odors.

• Flexible Capacity

  • Production lines can be scaled up or down depending on the desired output, offering flexibility for small-scale or large-scale production.

• High Efficiency and Yield

  • These lines are designed to minimize waste and maximize output by optimizing each stage of the production process, from composting to granulation.

• Minimal Labor Requirements

  • Due to automation, a reduced workforce is required, which helps cut down on labor costs and increases overall productivity.

• Advanced Drying and Cooling Systems

  • Rotary dryers and cooling machines ensure the granules are dried to the correct moisture content and then cooled for easy handling and storage.

• Sustainability

  • The entire production process is focused on sustainability by using renewable organic resources and reducing chemical use in fertilizers.

• Lakas ng teknikal

  - Ang kumpanya ay itinatag sa 2005 at nakatuon sa pananaliksik at pag -unlad at paggawa ng mga organikong kagamitan sa pataba para sa 20 taon. Nagtayo ito ng isang 40,000m na malaking sukat na organikong kagamitan sa paggawa ng pataba, gamit ang advanced na butil, Mga teknolohiya sa pagpapatayo at screening upang mapagbuti ang kahusayan ng produksyon at kalidad ng produkto.

  - Ang isang self-operated import at export enterprise na may higit sa 80 Mga propesyonal na inhinyero sa buong mundo, naghahatid ng higit sa 100 mga bansa at rehiyon sa buong mundo, 5,000+ mga kaso ng serbisyo sa customer, 10 Mga sentro ng pagproseso, 3 Laser Cutting Machines, at higit pa sa 60 kagamitan ng iba't ibang uri.

  - Pagpapanatili ng pangmatagalang at malawak na kooperasyon sa maraming mga institusyong pang-agham na pang-agham at unibersidad, with a professional R&D team, Maaari itong patuloy na ma -optimize ang pagganap ng kagamitan ayon sa demand sa merkado.

• Kalidad ng kagamitan

  - Mga materyales na may mataas na lakas na lumalaban, Ang Carbon Steel Q235/Alloy ay napili upang matiyak na ang kagamitan ay matibay at mabawasan ang mga gastos sa pagpapanatili.

  - Pag -ampon ng mga intelihenteng sistema ng kontrol upang mapagbuti ang antas ng automation ng produksyon at mabawasan ang manu -manong pag -asa.

  - ISO, Ce, SGS International Certification

• Kakayahang Produksyon

  - Na may malakihang kapasidad ng produksyon, Maaari itong matugunan ang iba't ibang mga kinakailangan sa kapasidad ng produksyon (maliit, Katamtaman at malalaking linya ng produksyon).

  - Isang buong hanay ng mga modelo ng kagamitan, Angkop para sa paggawa ng iba't ibang uri ng mga pataba tulad ng organikong pataba, Compound Fertilizer, Biological Fertilizer, Ang matunaw na pataba ng tubig, likidong pataba, atbp.

• Customized Service

  - Maaaring maibigay ang personalized na disenyo ayon sa mga pangangailangan ng customer, kabilang ang kapasidad ng produksyon, layout ng site, Mga Pamantayan sa Proteksyon sa Kapaligiran, atbp.

  - Magbigay ng isang kumpletong hanay ng mga solusyon sa linya ng produksyon, kabilang ang pagpili ng kagamitan, Pag -install at pag -uutos, Pagsasanay sa teknikal, atbp.

  

• Bentahe ng presyo

  - Direktang supply ng pabrika, Pagbabawas ng Middleman Link, At ang presyo ay mas mapagkumpitensya.

  - Ang kagamitan ay may mataas na kahusayan ng enerhiya, binabawasan ang pagkonsumo ng enerhiya, at tumutulong sa mga customer na mabawasan ang pangmatagalang mga gastos sa operating.

• After-Sales Service

  - Direktang supply ng pabrika, Pagbabawas ng Middleman Link, At ang presyo ay mas mapagkumpitensya.

  - Ang kagamitan ay may mataas na kahusayan ng enerhiya, binabawasan ang pagkonsumo ng enerhiya, at tumutulong sa mga customer na mabawasan ang pangmatagalang mga gastos sa operating.