Fish Protein Water-Soluble Fertilizer Production Line

1. Fish Protein Extractor

Purpose: Extracts protein from fish by breaking down the fish tissues and separating proteins, oils, and other nutrients. This can be done using enzymatic hydrolysis, acid hydrolysis, or other extraction methods.
Function: To produce a concentrated fish protein solution for further processing.

2. Hydrolysis Reactor

Purpose: Used to break down fish proteins into smaller peptides and amino acids through a controlled chemical reaction (typically with acid or enzymes).
Function: Converts the fish into a bioavailable, water-soluble form.

3. Mixing Tank

Purpose: A large vessel where the fish protein extract is blended with other raw materials such as water, trace elements, and nutrients.
Function: To ensure uniform mixing of all ingredients and to prepare a consistent solution.

4. Filtration System

Purpose: Removes solid residues and impurities from the liquid fish protein extract.
Function: Ensures a clear, high-quality liquid fertilizer free from any particulate matter.

5. Evaporator (Optional)

Purpose: Concentrates the fish protein solution by removing excess water.
Function: Increases the concentration of the active ingredients (fish protein), making the final product more potent.

6. Homogenizer

Purpose: Breaks down large particles into smaller, uniform sizes for better consistency and easier application.
Function: Helps in achieving a uniform texture, ensuring the liquid fertilizer is easily soluble in water.

7. Mixing and Homogenizing Pump

Purpose: Circulates the solution through the mixing tank or homogenizer to achieve the desired consistency.
Function: Ensures continuous blending and efficient mixing of all components in the liquid solution.

8. Automatic Filling Machine

Purpose: Fills the liquid fertilizer into containers such as bottles, barrels, or tanks.
Function: To package the liquid fertilizer efficiently for distribution.

9. Storage Tank

Purpose: Holds the liquid fertilizer before it is packaged or shipped.
Function: Ensures safe storage of the final product, maintaining its quality until distribution.

10. Pumps and Piping System

Purpose: Transports liquid from one stage of the production line to another.
Function: Moves the raw materials and final product through the different processes of extraction, Paghahalo, filtration, at packaging.

11. Cooling System

Purpose: Cools down the liquid fertilizer after certain stages, such as evaporation or hydrolysis.
Function: Helps maintain product integrity and prevent spoilage.

12. Control System

Purpose: Monitors and controls the entire production line process.
Function: Ensures each stage operates efficiently, and the final product meets quality standards.

Fish Meal: Ground fish or fish by-products (like fish trimmings, bones, and scales) that are rich in proteins, oils, and essential nutrients.
Fish Hydrolysates: Fish proteins broken down into simpler peptides and amino acids through enzymatic or acid hydrolysis.
Water: Used as the solvent to dissolve and carry the nutrients, allowing for easy application.
Microbial Inoculants: Beneficial microbes like bacteria and fungi that can enhance nutrient release or improve soil health.
Trace Minerals: Additional minerals (such as calcium, magnesium, iron, and zinc) that are sometimes added to improve the fertilizer’s efficacy.
Acid or Alkaline Adjusters: To adjust the pH of the final product for stability and optimal nutrient availability.
Other Organic Matter: In some formulations, additional organic materials such as seaweed extract or humic substances may be included to improve the fertilizer’s performance.

Nutrient-Rich Output: Fish protein-based fertilizers are rich in amino acids, proteins, and essential trace elements, promoting healthy plant growth, improving soil structure, and boosting plant resistance to stress.
Sustainable and Eco-Friendly: Utilizing fish by-products (like fish meal and hydrolysates) reduces waste and promotes recycling of organic materials, making it an environmentally friendly alternative to chemical fertilizers.
Improved Soil Health: The natural organic content in fish protein fertilizers enhances soil microbial activity, improving soil fertility and promoting a more balanced ecosystem for plants.
Enhanced Nutrient Absorption: Being water-soluble, these fertilizers are quickly absorbed by plants, allowing for faster and more efficient nutrient uptake compared to traditional slow-release fertilizers.
Low Toxicity: Fish protein fertilizers have low toxicity to both plants and the environment, making them safe for organic farming and sustainable agriculture practices.
Boosts Plant Growth and Yield: The high nitrogen and micronutrient content in fish protein fertilizers promotes vigorous plant growth, improved root development, and increased crop yields.
Customization and Scalability: The production line can be customized to adjust formulations for different crops, climates, and soil conditions. Additionally, it is scalable for small to large-scale production, making it suitable for various market sizes.
Market Demand: With the growing trend toward organic farming and sustainable agriculture, fish protein water-soluble fertilizers meet the rising demand for natural and eco-friendly fertilizers.
Epektibo ang gastos: The use of fish by-products, which might otherwise be discarded, reduces raw material costs, potentially offering an affordable fertilizer alternative while utilizing waste products.
Improved Plant Resistance: The amino acids and micronutrients present in fish protein fertilizers help improve plant resilience against pests, diseases, and environmental stressors like drought.

Ang gastos ng isang linya ng produksyon ng pataba higit sa lahat ay kasama ang mga sumusunod na aspeto

Ang gastos ng bawat linya ng produksyon ay nag -iiba depende sa kapasidad ng produksyon, antas ng automation, at mga tiyak na pangangailangan. Punan ang form sa ibaba at bibigyan ka namin ng isang tumpak na quote!

Pamumuhunan ng kagamitan: pangunahing kagamitan tulad ng pagdurog, Paghahalo, Granulation, pagpapatayo, screening, at packaging.
Raw na gastos sa materyal:Organic o Chemical Raw Materials, mga additives, atbp.
Mga gastos sa paggawa:sahod ng mga manggagawa, mga tekniko, at mga tagapamahala.
Pagkonsumo ng enerhiya:Elektrisidad, gasolina (Tubig, karbon, Likas na gas, atbp.)
Pagpapanatili at pagkakaubos: Pag -aayos ng kagamitan, pagpapalit ng mga bahagi, atbp.
Packaging at transportasyon: Mga materyales sa packaging, Mga gastos sa logistik.
Proteksyon sa kapaligiran at pagsunod:Kagamitan sa Proteksyon ng Kapaligiran, Mga gastos sa pamamahala ng paglabas.

Iwanan ang iyong mensahe

Kung interesado ka sa aming kagamitan sa paggawa ng pataba, Mangyaring isumite ang iyong mga kinakailangan at contact at pagkatapos ay makikipag -ugnay kami sa iyo sa loob ng dalawang araw. Ipinangako namin na ang lahat ng iyong impormasyon ay hindi ibibigay sa sinuman.

Lakas ng teknikal

- Ang kumpanya ay itinatag sa 2005 at nakatuon sa pananaliksik at pag -unlad at paggawa ng mga organikong kagamitan sa pataba para sa 20 taon. Nagtayo ito ng isang 40,000m na malaking sukat na organikong kagamitan sa paggawa ng pataba, gamit ang advanced na butil, Mga teknolohiya sa pagpapatayo at screening upang mapagbuti ang kahusayan ng produksyon at kalidad ng produkto.

- Ang isang self-operated import at export enterprise na may higit sa 80 Mga propesyonal na inhinyero sa buong mundo, naghahatid ng higit sa 100 mga bansa at rehiyon sa buong mundo, 5,000+ mga kaso ng serbisyo sa customer, 10 Mga sentro ng pagproseso, 3 Laser Cutting Machines, at higit pa sa 60 kagamitan ng iba't ibang uri.

- Pagpapanatili ng pangmatagalang at malawak na kooperasyon sa maraming mga institusyong pang-agham na pang-agham at unibersidad, with a professional R&D team, Maaari itong patuloy na ma -optimize ang pagganap ng kagamitan ayon sa demand sa merkado.
Kalidad ng kagamitan

- Mga materyales na may mataas na lakas na lumalaban, Ang Carbon Steel Q235/Alloy ay napili upang matiyak na ang kagamitan ay matibay at mabawasan ang mga gastos sa pagpapanatili.

- Pag -ampon ng mga intelihenteng sistema ng kontrol upang mapagbuti ang antas ng automation ng produksyon at mabawasan ang manu -manong pag -asa.

- ISO, Ce, SGS International Certification
Kakayahang Produksyon

- Na may malakihang kapasidad ng produksyon, Maaari itong matugunan ang iba't ibang mga kinakailangan sa kapasidad ng produksyon (maliit, Katamtaman at malalaking linya ng produksyon).

- Isang buong hanay ng mga modelo ng kagamitan, Angkop para sa paggawa ng iba't ibang uri ng mga pataba tulad ng organikong pataba, Compound Fertilizer, Biological Fertilizer, Ang matunaw na pataba ng tubig, likidong pataba, atbp.
Customized Service

- Maaaring maibigay ang personalized na disenyo ayon sa mga pangangailangan ng customer, kabilang ang kapasidad ng produksyon, layout ng site, Mga Pamantayan sa Proteksyon sa Kapaligiran, atbp.

- Magbigay ng isang kumpletong hanay ng mga solusyon sa linya ng produksyon, kabilang ang pagpili ng kagamitan, Pag -install at pag -uutos, Pagsasanay sa teknikal, atbp.
Bentahe ng presyo

- Direktang supply ng pabrika, Pagbabawas ng Middleman Link, At ang presyo ay mas mapagkumpitensya.

- Ang kagamitan ay may mataas na kahusayan ng enerhiya, binabawasan ang pagkonsumo ng enerhiya, at tumutulong sa mga customer na mabawasan ang pangmatagalang mga gastos sa operating.
After-Sales Service

- Direktang supply ng pabrika, Pagbabawas ng Middleman Link, At ang presyo ay mas mapagkumpitensya.

- Ang kagamitan ay may mataas na kahusayan ng enerhiya, binabawasan ang pagkonsumo ng enerhiya, at tumutulong sa mga customer na mabawasan ang pangmatagalang mga gastos sa operating.