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  3. Liquid Water-Soluble Fertilizer Production Line
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Liquid Water-Soluble Fertilizer Production Line

E-katalog
  • Sposobnost: 1.0-20.0 T/h
  • Material: stainless steel
  • Napetost: 220V/380V/415V/440V/480V(50Hz/60Hz)
  • Final Product Shape: liquid
  • Veljavne panoge: agriculture, horticulture, fisheries, organic fertilizers, environmental protection,itd.
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  • Key Equipment Key Equipment
  • Process Flow Process Flow
  • Raw Materials Raw Materials
  • Prikaz funkcij Prikaz funkcij
  • Analiza stroškov Analiza stroškov
  • Naše prednosti Naše prednosti
  • Raw Material Preprocessing Equipment:

    • Fish Meal Crusher or Grinder: If using fish or other organic raw materials, this equipment reduces them to smaller, manageable sizes before further processing.
    • Screening Machine: Separates unwanted large particles from the fine materials to ensure consistency in the raw materials.
  • Mixing and Dissolution Equipment:

    • Mixing Tank: A large tank with a mixer to combine fish protein, minerals, voda, and any other additives into a homogenous liquid solution.
    • Hydrolysis Reactor: In the case of fish protein-based fertilizers, hydrolysis (using heat, pressure, or enzymes) breaks down the proteins into soluble components, creating the nutrient-rich solution.
    • Stirring System: Ensures consistent blending and helps dissolve the raw materials into the solution.
  • Heating and Dissolving Systems:

    • Heating Equipment (Boilers or Electric Heaters): Heat may be required for hydrolysis or dissolving the nutrients into water, especially for creating soluble proteins and minerals.
    • Temperature Control System: Maintains optimal temperatures for efficient dissolution and hydrolysis of the raw materials.
  • Filtration and Purification Equipment:

    • Filter Press: Used to filter out insoluble solids and impurities from the liquid fertilizer solution to ensure it is pure and consistent.
    • Membrane Filtration System: Further refines the liquid by removing any micro-particles or residues that could affect the quality of the final product
  • Storage and Aging Tanks:

    • Storage Tanks: These tanks hold the finished liquid fertilizer before it’s packaged or shipped. They should be made of materials that are resistant to corrosion, especially if the solution is acidic or contains reactive substances.
    • Aging Tanks (Optional): Sometimes used to allow the fertilizer tomature,” which can improve the stability of the nutrients in the liquid.
  • Packaging Equipment:

    • Filling Machines: These machines automatically fill bottles, drums, or large containers with the finished liquid fertilizer.
    • Capping and Labeling Machines: Secure the containers and apply labels with necessary product information and branding.

  • Fish Protein or Fish Hydrolysates:

    • These are organic materials rich in amino acids, peptides, and proteins, often sourced from fishmeal or fish processing by-products. They provide essential nutrients like nitrogen and phosphorus.
  • Water:

    • Water is a primary solvent used in dissolving and blending the raw materials to create a liquid form of the fertilizer. It facilitates nutrient solubility and allows for easy application to plants.
  • Mineral Nutrients:

    • Nitrogen Sources: Urea, ammonium nitrate, or ammonium sulfate provide nitrogen, which is essential for plant growth.
    • Phosphorus Sources: Phosphoric acid, monoammonium phosphate (MAP), or diammonium phosphate (DAP) can be used to provide phosphorus.
    • Potassium Sources: Potassium nitrate, potassium sulfate, or potassium chloride provide potassium, vital for plant health.
    • Micronutrients: Trace elements like zinc, iron, manganese, copper, molybdenum, and boron are essential for plants and may be added in soluble forms.
  • Acidic or Alkaline Agents:

    • Sulfuric Acid, Phosphoric Acid, or Nitric Acid: These are used to adjust the pH of the solution, ensuring nutrient solubility and stability.
    • Lime or Potassium Hydroxide: These may be used to neutralize the solution or balance the pH if necessary.
  • Chelating Agents:

    • EDTA (Ethylene Diamine Tetraacetic Acid) ali DTPA (Diethylenetriamine Pentaacetate): These are used to bind trace minerals and prevent them from precipitating, making them more bioavailable to plants.
  • Organic Additives:

    • Seaweed Extracts: Rich in micro-nutrients and growth hormones, seaweed extracts can boost the overall performance of the fertilizer.
    • Amino Acids: Additional amino acids may be added to enhance the fertilizer’s effect on plant growth and stress resistance.
  • Surfactants or Wetting Agents:

    • These chemicals help improve the spreading and penetration of the fertilizer solution when applied to plants or soil.
  • Preservatives:

    • Preservatives like formaldehyde ali sodium benzoate can be added to extend the shelf life and prevent microbial growth in the liquid fertilizer.
  • Efficient Nutrient Absorption:

    • Liquid fertilizers are quickly absorbed by plants through their roots and leaves, providing faster nutrient uptake compared to solid fertilizers. This leads to quicker results and more efficient plant growth.
  • Customized Formulations:

    • The production line can be tailored to create specific nutrient blends for different crops, soil types, and growth stages, offering versatility in meeting diverse agricultural needs.
  • Improved Solubility:

    • Liquid fertilizers are completely soluble in water, making them ideal for irrigation systems, foliar spraying, or fertigation. This ensures even distribution of nutrients, reducing the risk of nutrient imbalances.
  • Sustainability:

    • Liquid fertilizers often use organic and eco-friendly raw materials, such as fish protein or plant extracts, promoting sustainable agricultural practices. Additionally, the use of by-products (like fishmeal) can help reduce waste.
  • Reduced Risk of Fertilizer Loss:

    • Unlike granular fertilizers that can be lost due to leaching or runoff, liquid fertilizers provide more controlled application and minimize nutrient waste, improving nutrient use efficiency.
  • Enhanced Crop Yield:

    • The nutrients in liquid water-soluble fertilizers are readily available to plants, promoting healthier growth, stronger root systems, and higher crop yields.
  • Ease of Application:

    • The liquid form makes it easier to apply, especially for fertigation systems (combining irrigation with fertilizer application). It is also ideal for foliar feeding, where nutrients are sprayed directly onto the plant leaves.
  • Precise Dosage Control:

    • The production line can create fertilizers with precise nutrient concentrations, allowing for accurate dosing and preventing over-fertilization. This leads to cost savings and a more efficient fertilizer use.
  • Cost-Effective:

    • While liquid fertilizers may seem expensive at first, they often offer greater efficiency, requiring lower quantities to achieve desired results. Furthermore, the streamlined production process allows for scalability and cost optimization.

Stroški proizvodne linije gnojila vključujejo predvsem naslednje vidike

Stroški vsake proizvodne linije se razlikujejo glede na proizvodno zmogljivost, stopnja avtomatizacije, in posebne potrebe. Izpolnite spodnji obrazec in zagotovili vam bomo natančno ponudbo!

  • Naložba v opremo: Osnovna oprema, kot je drobljenje, mešanje, granulacija, sušenje, zaslon, in embalaža.
  • Stroški surovin:organske ali kemične surovine, dodatki, itd.
  • Stroški dela:Plače delavcev, tehniki, in menedžerji.
  • Poraba energije:elektrika, gorivo (voda, premog, zemeljski plin, itd.)
  • Vzdrževanje in amortizacija: Popravilo opreme, zamenjava delov, itd.
  • Embalaža in prevoz: Embalažni materiali, logistični stroški.
  • Varstvo okolja in skladnost:Oprema za varstvo okolja, Stroški upravljanja emisij.

Pustite svoje sporočilo

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    • Tehnična moč

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    • Kakovost opreme

      - Visoko trdni materiali, odporni na obrabo, Carbon Steel Q235/zlitina je izbrana za zagotovitev, da je oprema trpežna in zmanjša stroške vzdrževanja.

      - Sprejetje inteligentnih krmilnih sistemov za izboljšanje ravni avtomatizacije proizvodnje in zmanjšanje ročne odvisnosti.

      - ISO, Ce, SGS International Certificiranje

    • Proizvodna zmogljivost

      - Z obsežno proizvodno zmogljivostjo, lahko ustreza različnim zahtevam proizvodne zmogljivosti (majhno, srednje in velike proizvodne linije).

      - Celotna paleta modelov opreme, Primerno za proizvodnjo različnih vrst gnojil, kot je organsko gnojilo, sestavljeno gnojilo, Biološko gnojilo, Vodno topno gnojilo, tekoče gnojilo, itd.

    • Prilagojena storitev

      - Prilagojeno oblikovanje je mogoče zagotoviti glede na potrebe strank, vključno s proizvodno zmogljivostjo, Postavitev spletnega mesta, Standardi varstva okolja, itd.

      - Zagotoviti celoten nabor rešitev proizvodnih linij, vključno z izbiro opreme, Namestitev in zagon, Tehnično usposabljanje, itd.

      Prilagojena storitev
    • Cena prednosti

      - Neposredna tovarniška dobava, Zmanjšanje povezave posrednika, in cena je bolj konkurenčna.

      - Oprema ima visoko energetsko učinkovitost, zmanjšuje porabo energije, in strankam pomaga zmanjšati dolgoročne obratovalne stroške.

    • Poprodajna storitev

      - Neposredna tovarniška dobava, Zmanjšanje povezave posrednika, in cena je bolj konkurenčna.

      - Oprema ima visoko energetsko učinkovitost, zmanjšuje porabo energije, in strankam pomaga zmanjšati dolgoročne obratovalne stroške.

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