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Sestavljena proizvodna linija gnojila

E-katalog
  • Sposobnost: 1.0-20.0 T/h
  • Material: Carbon Steel Q235/zlitina
  • Napetost: 220V/380V/415V/440V/480V(50Hz/60Hz)
  • Final Product Shape: granular (sphere, cylinder, itd.)
  • Veljavne panoge: agricultural planting, animal husbandry, food processing, environmental protection, landscaping, organic fertilizer trading,itd.
proces
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  • Key Equipment Key Equipment
  • Process Flow Process Flow
  • Raw Materials Raw Materials
  • Prikaz funkcij Prikaz funkcij
  • Analiza stroškov Analiza stroškov
  • Naše prednosti Naše prednosti
  • Raw Material Preparation Equipment
    • Crusher: Reduces raw materials (like ammonium nitrate, phosphate rock, potash, and other ingredients) into fine powders for easy mixing.

  • Batching Equipment
    • Batching System: Accurately measures the raw materials in precise proportions to maintain the desired NPK formula.

  • Mixing Equipment
    • Mixer: Mixes the ingredients thoroughly to ensure uniform distribution of nutrients.

  • Granulation Equipment
    • Granulator: Converts the mixed materials into granular form. There are different types of granulators, such as the disc granulator, rotary drum granulator, and roller granulator.

  • Drying and Cooling Equipment
    • Rotary Dryer: Reduces the moisture content of the granulated fertilizer.
    • Cooling Machine: Cools down the fertilizer after drying.

  • Packaging Equipment
    • Embalažni stroj: Packages the finished fertilizer into bags for sale or distribution.

  • Palletizing Equipment
    • Palletizing Machine: Stack and arrange fertilizer bags efficiently on pallets. It improves packaging efficiency, reduces labor costs, and enhances storage and transportation convenience.

To produce NPK compound fertilizer, a combination of raw materials rich in Nitrogen (N), Phosphorus (P), in Potassium (K) is required. Here are the key raw materials used:

1. Nitrogen Sources (N)

These materials provide nitrogen:

  • Ammonium Nitrate (AN)
  • Urea
  • Ammonium Sulfate (AS)
  • Calcium Ammonium Nitrate (CAN)
  • Sodium Nitrate
  • Diammonium Phosphate (DAP) (also provides phosphorus)

2. Phosphorus Sources (P)

These materials provide phosphorus, essential for root development and flowering:

  • Phosphate Rock (PR)
  • Monoammonium Phosphate (MAP)
  • Diammonium Phosphate (DAP)
  • Superphosphate (SP)
  • Triple Superphosphate (TSP)

3. Potassium Sources (K)

These materials provide potassium, which improves disease resistance and overall plant health:

  • Potassium Chloride (Muriate of Potash, KCl)
  • Potassium Sulfate (SOP)
  • Potassium Nitrate (KN)
  • Potassium Magnesium Sulfate (K-Mag)

4. Secondary Nutrient Sources (Optional)

These are used to enhance the effectiveness and overall fertility of the fertilizer:

  • Magnesium Sulfate (Epsom Salt) – Provides magnesium, important for photosynthesis.
  • Calcium Carbonate (Limestone) – Used to adjust pH and supply calcium.
  • Micronutrient Mix – Iron, zinc, copper, manganese, boron, molybdenum, itd., for trace nutrient requirements.

5. Other Additives (Optional)

  • Sulfur – Often added in the form of ammonium sulfate or potassium sulfate.
  • Clay, Bentonite, or other carriers – Used in the granulation process to help bind the particles and improve the physical characteristics of the final product.

6. Organic Materials (Optional for Organic NPK Fertilizers)

  • Composted Manure – Animal manures like chicken, cow, or pig manure.
  • Plant-based materials – Green manures or composted crop residues.

1. Customizable Formulation

  • Flexible NPK Ratios – The production line can produce different formulations of nitrogen (N), phosphorus (P), and potassium (K) to meet the specific needs of different crops and soil conditions.
  • Tailored Nutrient Mixes – You can adjust the ratios of N, P, and K to optimize plant growth at various stages (e.g., vegetative, flowering, fruiting).

2. Visoka učinkovitost & Automation

  • Continuous Production – Modern NPK fertilizer lines can run continuously, increasing the overall output and reducing downtime.
  • Automation – Many processes are automated, including mixing, granulating, sušenje, in embalaža, leading to higher production efficiency and reduced labor costs.

3. Improved Product Quality

  • Consistent Quality – The production process ensures uniform mixing of raw materials, producing high-quality fertilizers with consistent nutrient content and granule size.
  • Enhanced Granule Strength – Granulation and drying ensure that the product is durable, easy to store, and handle without crumbling.

4. Reduced Wastage

  • Efficient Material Use – The equipment minimizes waste by ensuring optimal use of raw materials and reducing excess or leftover ingredients.
  • Reduced Environmental Impact – The controlled production process also ensures lower energy consumption and fewer emissions.

5. Versatility & Scalability

  • Wide Range of Formulations – The production line can handle different types of raw materials (e.g., phosphate rock, potash, urea), allowing for the production of various NPK combinations.
  • Scalable Operations – Whether for small-scale or large-scale production, the line can be adapted to meet different production capacities.

6. Cost-Effectiveness

  • Low Production Costs – Automated systems reduce the need for manual labor and increase throughput, helping to lower production costs over time.
  • High Market Demand – The versatile nature of NPK fertilizers ensures that there is a consistent and growing market for the product, making it a profitable investment.

7. Better Nutrient Release Control

  • Slow-Release Fertilizers – NPK production lines can integrate additives like polymers or coatings to produce slow-release fertilizers that reduce nutrient leaching and increase efficiency in nutrient delivery.

8. Stronger Market Position

  • Increased Demand for Balanced Fertilizers – NPK fertilizers are in high demand due to their balanced nutrient content, which can improve crop yield, quality, and resistance to diseases.
  • Branding & Product Differentiation – The ability to produce customized formulas helps companies create unique products, catering to different agricultural needs and regions.

9. Environmentally Friendly Options

  • Organic NPK Fertilizers – The production line can also be adapted for organic fertilizer production, meeting the growing demand for eco-friendly solutions in agriculture.
  • Waste Reduction – Some lines are designed to recycle or reuse materials, reducing the environmental footprint of fertilizer manufacturing.

10. High Profitability

  • High Return on Investment (ROI) – Given the consistent demand for NPK fertilizers and the low operational costs after initial setup, companies see a strong return on investment.
  • Diverse Application – NPK fertilizers are used in a variety of agricultural sectors, including crops, orchards, and gardening, ensuring a broad customer base.

Stroški proizvodne linije gnojila vključujejo predvsem naslednje vidike

Stroški vsake proizvodne linije se razlikujejo glede na proizvodno zmogljivost, stopnja avtomatizacije, in posebne potrebe. Izpolnite spodnji obrazec in zagotovili vam bomo natančno ponudbo!

  • Naložba v opremo: Osnovna oprema, kot je drobljenje, mešanje, granulacija, sušenje, zaslon, in embalaža.
  • Stroški surovin:organske ali kemične surovine, dodatki, itd.
  • Stroški dela:Plače delavcev, tehniki, in menedžerji.
  • Poraba energije:elektrika, gorivo (voda, premog, zemeljski plin, itd.)
  • Vzdrževanje in amortizacija: Popravilo opreme, zamenjava delov, itd.
  • Embalaža in prevoz: Embalažni materiali, logistični stroški.
  • Varstvo okolja in skladnost:Oprema za varstvo okolja, Stroški upravljanja emisij.

Pustite svoje sporočilo

Če vas zanima naša oprema za izdelavo gnojil, Prosimo, pošljite svoje zahteve in stike, nato pa vas bomo kontaktirali čez dva dni. Obljubimo, da vsi vaši podatki ne bodo nikomur pritegnjeni.

    • Tehnična moč

      - Podjetje je bilo ustanovljeno v 2005 in se osredotoča na raziskave in razvoj in proizvodnjo opreme za organska gnojila za 20 leta. Zgradil je 40.000 m obsežne baze za proizvodnjo opreme za organska gnojila, z uporabo napredne granulacije, Tehnologije sušenja in presejanja za izboljšanje učinkovitosti proizvodnje in kakovosti izdelka.

      - Samostojno uvozno in izvozno podjetje z več kot 80 Profesionalni inženirji po vsem svetu, služenje več kot 100 države in regije po vsem svetu, 5,000+ Primeri storitve za stranke, 10 centri za predelavo, 3 Laserski stroji za rezanje, in več kot 60 Oprema različnih vrst.

      - Ohranjanje dolgoročnega in obsežnega sodelovanja s številnimi znanstvenimi raziskovalnimi inštituti in univerzami, with a professional R&D team, lahko nenehno optimizira uspešnost opreme glede na povpraševanje na trgu.

    • Kakovost opreme

      - Visoko trdni materiali, odporni na obrabo, Carbon Steel Q235/zlitina je izbrana za zagotovitev, da je oprema trpežna in zmanjša stroške vzdrževanja.

      - Sprejetje inteligentnih krmilnih sistemov za izboljšanje ravni avtomatizacije proizvodnje in zmanjšanje ročne odvisnosti.

      - ISO, Ce, SGS International Certificiranje

    • Proizvodna zmogljivost

      - Z obsežno proizvodno zmogljivostjo, lahko ustreza različnim zahtevam proizvodne zmogljivosti (majhno, srednje in velike proizvodne linije).

      - Celotna paleta modelov opreme, Primerno za proizvodnjo različnih vrst gnojil, kot je organsko gnojilo, sestavljeno gnojilo, Biološko gnojilo, Vodno topno gnojilo, tekoče gnojilo, itd.

    • Prilagojena storitev

      - Prilagojeno oblikovanje je mogoče zagotoviti glede na potrebe strank, vključno s proizvodno zmogljivostjo, Postavitev spletnega mesta, Standardi varstva okolja, itd.

      - Zagotoviti celoten nabor rešitev proizvodnih linij, vključno z izbiro opreme, Namestitev in zagon, Tehnično usposabljanje, itd.

      Prilagojena storitev
    • Cena prednosti

      - Neposredna tovarniška dobava, Zmanjšanje povezave posrednika, in cena je bolj konkurenčna.

      - Oprema ima visoko energetsko učinkovitost, zmanjšuje porabo energije, in strankam pomaga zmanjšati dolgoročne obratovalne stroške.

    • Poprodajna storitev

      - Neposredna tovarniška dobava, Zmanjšanje povezave posrednika, in cena je bolj konkurenčna.

      - Oprema ima visoko energetsko učinkovitost, zmanjšuje porabo energije, in strankam pomaga zmanjšati dolgoročne obratovalne stroške.

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