Fish Protein Water-Soluble Fertilizer Production Line

1. Fish Protein Extractor

• Purpose: Extracts protein from fish by breaking down the fish tissues and separating proteins, oils, and other nutrients. This can be done using enzymatic hydrolysis, acid hydrolysis, or other extraction methods.
• Function: To produce a concentrated fish protein solution for further processing.

2. Hydrolysis Reactor

• Purpose: Used to break down fish proteins into smaller peptides and amino acids through a controlled chemical reaction (typically with acid or enzymes).
• Function: Converts the fish into a bioavailable, water-soluble form.

3. Mixing Tank

• Purpose: A large vessel where the fish protein extract is blended with other raw materials such as water, trace elements, and nutrients.
• Function: To ensure uniform mixing of all ingredients and to prepare a consistent solution.

4. Filtration System

• Purpose: Removes solid residues and impurities from the liquid fish protein extract.
• Function: Ensures a clear, high-quality liquid fertilizer free from any particulate matter.

5. Evaporator (Opcional)

• Purpose: Concentrates the fish protein solution by removing excess water.
• Function: Increases the concentration of the active ingredients (fish protein), making the final product more potent.

6. Homogenizer

• Purpose: Breaks down large particles into smaller, uniform sizes for better consistency and easier application.
• Function: Helps in achieving a uniform texture, ensuring the liquid fertilizer is easily soluble in water.

7. Mixing and Homogenizing Pump

• Purpose: Circulates the solution through the mixing tank or homogenizer to achieve the desired consistency.
• Function: Ensures continuous blending and efficient mixing of all components in the liquid solution.

8. Automatic Filling Machine

• Purpose: Fills the liquid fertilizer into containers such as bottles, barrels, or tanks.
• Function: To package the liquid fertilizer efficiently for distribution.

9. Storage Tank

• Purpose: Holds the liquid fertilizer before it is packaged or shipped.
• Function: Ensures safe storage of the final product, maintaining its quality until distribution.

10. Pumps and Piping System

• Purpose: Transports liquid from one stage of the production line to another.
• Function: Moves the raw materials and final product through the different processes of extraction, mistura, filtration, e embalagem.

11. Cooling System

• Purpose: Cools down the liquid fertilizer after certain stages, such as evaporation or hydrolysis.
• Function: Helps maintain product integrity and prevent spoilage.

12. Control System

• Purpose: Monitors and controls the entire production line process.
• Function: Ensures each stage operates efficiently, and the final product meets quality standards.