The Fertilizer Disc Granulator, also known as a Pan Granulator, is a commonly used equipment in both organic dan Baja kompaun production. It is designed to produce uniform, round granules from powdered materials. Its simple structure, easy operation, and cost-effective performance make it ideal for small to medium-scale fertilizer production plants. The disc granulator is especially suitable for producing fertilizers with low to medium concentration.
Model | Diameter of Disc(mm) | Edge Height(mm) | Rotary Speed(r/min) | Motor Power (kw) | Kapasiti (t/h) | Redueer Model | Dimensions(mm) |
SXYZ-500 | 500 | 200 | 32 | 0.55 | 0.02-0.05 | BWY0-43-0.55 | 650x600x800 |
SXYZ-600 | 600 | 280 | 33.5 | 0.75 | 0.05-0.1 | BWY0-43-0.55 | 800x700x950 |
SXYZ-800 | 800 | 200 | 21 | 1.5 | 0.1-0.2 | XWD4-71-1.5 | 900x1000x1100 |
SXYZ-1000 | 1000 | 250 | 21 | 1.5 | 0.2-0.3 | XWD4-71-1.5 | 1200x950x1300 |
SXYZ-1200 | 1200 | 250 | 21 | 1.5 | 0.3-0.5 | XWD4-71-1.5 | 1200x1470x1700 |
SXYZ-1500 | 1500 | 300 | 21 | 3 | 0.5-0.8 | XWD5-71-3 | 1760x1500x1950 |
SXYZ-1800 | 1800 | 300 | 21 | 3 | 0.8-1.2 | XWD5-71-3 | 2060x1700x2130 |
SXYZ-2000 | 2000 | 350 | 21 | 4 | 1.2-1.5 | XWD5-71-4 | 2260x1650x2250 |
SXYZ-2500 | 2500 | 450 | 14 | 7.5 | 1.5-2.0 | ZQ350 | 2900x2000x2750 |
SXYZ-2800 | 2800 | 450 | 14 | 11 | 2.0-3.0 | ZQ350 | 3200x2200x3000 |
SXYZ-3000 | 3000 | 450 | 14 | 11 | 2.0-4.0 | ZQ350 | 3400x2400x3100 |
SXYZ-3600 | 3600 | 450 | 13 | 18.5 | 4.0-6.0 | ZQ400 | 4100x2900x3800 |
The disc granulator operates based on the principle of wet granulation. It transforms fine powder materials into uniform, round granules through continuous rolling, spraying, and agglomeration inside the rotating disc.
1.Material Feeding
The raw materials (such as organic fertilizer, Baja kompaun, or other powdered materials) are fed into the rotating disc through a conveyor or feeder.
Disc Rotation & Rolling:
The granulation disc rotates at a controlled speed, causing the materials inside to roll and collide, forming small granules.
The angle of the disc (typically 40°-55°) can be adjusted to control granule size.
2.Water Spraying & Agglomeration
A spraying system continuously sprays a controlled amount of water or binder onto the rolling particles, helping them stick together and grow.
The particles gradually increase in size as more fine powder attaches to them.
3.Granule Growth & Shaping
Due to the centrifugal force, gravity, and friction, the granules roll and polish themselves, becoming round and uniform in size.
Fine powder that does not form granules falls back and gets recycled.
4.Granule Discharge
Once the granules reach the desired size, they roll down to the discharge outlet and are transported to the drying process for further solidification.
Key Factors Affecting Granulation Efficiency
1.Disc Angle Adjustment: Controls the retention time of materials and granule size.
2.Moisture Content: Proper water addition ensures smooth granulation.
3.Rotation Speed: Affects the rolling motion and granule formation.
4.Raw Material Properties: The fineness and stickiness of the powder influence granule quality.
The disc granulator is widely used in fertilizer production, chemical industries, and mineral processing, offering a cost-effective, efficient, and eco-friendly granulation method.
1.High Granulation Rate: The granulation rate can reach over 90%, ensuring minimal material waste.
2.Adjustable Disc Angle: The tilt of the disc can be adjusted to optimize granulation efficiency.
3.Durable and Corrosion-Resistant: Made of strong, anti-corrosion materials, ensuring long service life.
4.Operasi dan penyelenggaraan yang mudah: Simple structure with user-friendly operation and low maintenance costs.
5.Wide Application: Suitable for organic fertilizer, Baja kompaun, and bio-fertilizer production.
Kos setiap barisan pengeluaran berbeza -beza bergantung kepada kapasiti pengeluaran, tahap automasi, dan keperluan khusus. Isi borang di bawah dan kami akan memberikan anda sebut harga yang tepat!
Sekiranya anda berminat dengan peralatan membuat baja kami, Sila hantar keperluan dan kenalan anda dan kemudian kami akan menghubungi anda dalam dua hari. Kami berjanji bahawa semua maklumat anda tidak akan dibocorkan kepada sesiapa.
- Syarikat itu ditubuhkan di 2005 dan telah memberi tumpuan kepada penyelidikan dan pembangunan dan pembuatan peralatan baja organik untuk 20 tahun. Ia telah membina asas pengeluaran peralatan baja organik berskala besar 40,000, Menggunakan granulasi lanjutan, teknologi pengeringan dan pemeriksaan untuk meningkatkan kecekapan pengeluaran dan kualiti produk.
- Syarikat import dan eksport yang dikendalikan sendiri dengan lebih daripada 80 Jurutera profesional di seluruh dunia, berkhidmat lebih daripada 100 negara dan kawasan di seluruh dunia, 5,000+ Kes perkhidmatan pelanggan, 10 pusat pemprosesan, 3 Mesin pemotongan laser, dan lebih daripada 60 Peralatan pelbagai jenis.
- Mengekalkan kerjasama jangka panjang dan luas dengan banyak institusi penyelidikan saintifik dan universiti, with a professional R&D team, Ia terus mengoptimumkan prestasi peralatan mengikut permintaan pasaran.
- Bahan tahan lama kekuatan, Karbon keluli Q235/aloi dipilih untuk memastikan peralatan itu tahan lama dan mengurangkan kos penyelenggaraan.
- Mengguna pakai sistem kawalan pintar untuk meningkatkan tahap automasi pengeluaran dan mengurangkan pergantungan manual.
- ISO, CE, Pensijilan SGS International
- Dengan kapasiti pengeluaran berskala besar, Ia dapat memenuhi keperluan kapasiti pengeluaran yang berbeza (kecil, garisan pengeluaran sederhana dan besar).
- Pelbagai model peralatan, Sesuai untuk pengeluaran pelbagai jenis baja seperti baja organik, Baja kompaun, baja biologi, baja larut air, baja cecair, dll.
- Reka bentuk yang diperibadikan dapat disediakan mengikut keperluan pelanggan, termasuk kapasiti pengeluaran, susun atur tapak, Piawaian perlindungan alam sekitar, dll.
- Sediakan satu set penyelesaian garis pengeluaran lengkap, termasuk pemilihan peralatan, pemasangan dan pentauliahan, Latihan Teknikal, dll.
- Bekalan kilang langsung, mengurangkan pautan orang tengah, Dan harganya lebih kompetitif.
- Peralatan mempunyai kecekapan tenaga yang tinggi, mengurangkan penggunaan tenaga, dan membantu pelanggan mengurangkan kos operasi jangka panjang.
- Bekalan kilang langsung, mengurangkan pautan orang tengah, Dan harganya lebih kompetitif.
- Peralatan mempunyai kecekapan tenaga yang tinggi, mengurangkan penggunaan tenaga, dan membantu pelanggan mengurangkan kos operasi jangka panjang.
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