Limbah Produksi Pupuk Organic

Common Organic Fertilizer Raw Materials
1. Livestock Manure
– Chicken Manure: High nitrogen content, fast acting, but needs to be fully decomposed to avoid burning plants.
– Pig Manure: Balanced in organic matter and nutrients, commonly used as an organic fertilizer material.
– Cow Manure: High fiber content, decomposes slowly, suitable for mixing with high-nitrogen materials.
– Sheep Manure: High nutrient content, with a moderate fertilizing effect.

2. Industrial By-products
– Brewer’s Spent Grain: The residue left after brewing, rich in organic matter and nitrogen.
– Sugar Factory Residues: Such as bagasse and beet pulp, high in carbon content.
– Food Processing Waste: Includes by-products like soy pulp, fruit pulp, starch residue, lsp., easy to degrade and nutrient-rich.

3. Agricultural Waste
– Crop Straw: Such as corn, wheat, rice straw, lsp., rich in cellulose and organic matter.
– Fruit Shells and Pulp: Such as peanut shells, coconut shells, sugarcane residue, lsp., high carbon-to-nitrogen ratio, suitable for adjusting the carbon-nitrogen ratio in composting.
– Waste Vegetables and Fruits: Such as spoiled vegetable leaves, fruit peels, lsp., easy to degrade, but care should be taken with the high moisture content.

4. Urban Organic Waste
– Kitchen Waste: Rich in organic matter and nutrients, but should be separated from oils and impurities.
– Sludge: Sewage treatment plant sludge, must be free of heavy metal contamination.
– Garden Waste: Such as fallen leaves, pruned tree branches, lsp., high in carbon content.

5. Other Raw Materials
– Mushroom Residue: The waste substrate after mushroom cultivation, rich in organic matter.
– Oilseed Cakes: Such as soybean cake, rapeseed cake, lsp., high in nitrogen, making them high-quality organic fertilizer raw materials.
– Seaweed: Rich in minerals and growth hormones, suitable for producing high-end organic fertilizers.

Raw Material Proportion Principles
1. Carbon-to-Nitrogen Ratio (C/N) Adjustment
– The ideal carbon-to-nitrogen ratio is 25:1~30:1.
– High-carbon materials (e.g., straw, wood chips) should be mixed with high-nitrogen materials (e.g., livestock manure, soybean cake) to balance the C/N ratio.

2. Moisture Control
– The moisture content of the materials should be controlled between 50% lan 60%. Too high or too low moisture will affect the fermentation process.

3. PH Adjustment
– During fermentation, the pH should be maintained between 6.5 lan 8.5. Lime or acidic substances can be added to adjust the pH.

4. Addition of Fermentation Microorganisms
– Adding microbial agents (such as *Bacillus subtilis*, *Actinomycetes*, lsp.) can accelerate the fermentation process and improve the composting efficiency.

• Environmental Friendliness

  • Utilizes organic waste materials (e.g., manure, crop residues, food waste) to produce fertilizers, helping to recycle waste and reduce environmental pollution.

• Energy Efficiency

  • Many modern production lines are designed to minimize energy consumption, such as using energy-efficient drying and granulation equipment.

• Automated Control

  • Advanced control systems (PLC systems) are used for automation, which helps in precise monitoring and controlling of parameters like temperature, humidity, and material flow. This leads to consistent product quality.

• Customizable Fertilizer Formulations

  • The production line can accommodate different formulations, allowing manufacturers to produce fertilizers with specific nutrient compositions to meet various agricultural needs.

• High-Quality Granulation

  • The line uses high-performance granulation equipment (like rotary drum granulators or disc granulators) to form uniform, durable, and easily transportable fertilizer granules.

• Moisture Control

  • The drying and cooling equipment ensures the fertilizer has the ideal moisture content, preventing clumping and ensuring long shelf life.

• Low Pollution and Odor Control

  • Through the use of advanced composting technology (such as aerobic fermentation), organic fertilizer production lines help reduce the emission of harmful gases and unpleasant odors.

• Flexible Capacity

  • Production lines can be scaled up or down depending on the desired output, offering flexibility for small-scale or large-scale production.

• High Efficiency and Yield

  • These lines are designed to minimize waste and maximize output by optimizing each stage of the production process, from composting to granulation.

• Minimal Labor Requirements

  • Due to automation, a reduced workforce is required, which helps cut down on labor costs and increases overall productivity.

• Advanced Drying and Cooling Systems

  • Rotary dryers and cooling machines ensure the granules are dried to the correct moisture content and then cooled for easy handling and storage.

• Sustainability

  • The entire production process is focused on sustainability by using renewable organic resources and reducing chemical use in fertilizers.

• Kekuwatan Teknis

  - Perusahaan kasebut diadegake 2005 lan wis fokus ing riset lan pangembangan lan pabrik peralatan pupuk organik kanggo 20 taun. Wis mbangun dhasar produksi organik ukuran 40.000m kanthi ukuran, Nggunakake Granulasi Advanced, Teknologi pangatusan lan screening kanggo nambah efisiensi produksi lan kualitas produk.

  - Impor impor lan ekspor perusahaan kanthi luwih saka 80 Engineer Profesional ing Worldwide, ngladeni luwih saka 100 Negara lan Wilayah ing saindenging jagad, 5,000+ Kasus layanan pelanggan, 10 Pusat Pangolahan, 3 mesin nglereni laser, lan luwih saka 60 Peralatan macem-macem jinis.

  - Njaga kerjasama sing jangka panjang lan ekstensif karo akeh institusi lan universitas ilmiah, with a professional R&D team, Bisa terus-terusan ngoptimalake kinerja peralatan miturut permintaan pasar.

• Kualitas peralatan

  - Bahan-bahan tahan kekuatan dhuwur, wesi baja karbon q235 / wesi dipilih kanggo mesthekake yen peralatan kasebut awet tahan lama lan nyuda biaya pangopènan.

  - Nganggo sistem kontrol cerdas kanggo nambah level otomatis otomatis lan nyuda katergantungan manual.

  - ISO, Ce, Sertifikasi internasional SGS

• Kapasitas Produksi

  - Kanthi kapasitas produksi ukuran gedhe, Bisa nyukupi syarat kapasitas produksi sing beda (Cilik, Garis produksi medium lan gedhe).

  - Macem-macem model peralatan, Cocog kanggo produksi macem-macem jinis pupuk kayata pupuk organik, senyawa pupuk, pupuk biologis, Pupuk larut banyu, Cairan pupuk, lsp.

• Layanan Selaras

  - Desain pribadi bisa diwenehake miturut kabutuhan pelanggan, kalebu kapasitas produksi, Tata letak situs, standar perlindungan lingkungan, lsp.

  - Wenehi pesawat lengkap line produksi lengkap, kalebu pilihan peralatan, Instalasi lan Komisi, Latihan Teknis, lsp.

  

• Kauntungan rega

  - Pasokan pabrik langsung, Ngurangi link MiddleMan, lan regane luwih kompetitif.

  - Peralatan kasebut duwe efisiensi energi dhuwur, Nyuda Konsumsi Energi, Lan mbantu para pelanggan nyuda biaya operasi jangka panjang.

• Sawise-Sales Service

  - Pasokan pabrik langsung, Ngurangi link MiddleMan, lan regane luwih kompetitif.

  - Peralatan kasebut duwe efisiensi energi dhuwur, Nyuda Konsumsi Energi, Lan mbantu para pelanggan nyuda biaya operasi jangka panjang.