Garis Produksi pupuk Organisasi

1. Raw Material Processing Equipment

✅ Fermentation Tank (Bioreactor) – Decomposes organic materials (e.g., manure, plant extracts) using microbial inoculants.
✅ Solid-Liquid Separator – Removes large solid particles to ensure a smooth liquid product.
✅ Crushing Machine (Optional) – Breaks down raw organic materials into smaller particles for faster fermentation.

2. Mixing & Formulation Equipment

✅ Mixing Tank (Agitator) – Blends organic extracts, nutrients, and microbial additives.
✅ pH Adjustment System – Ensures proper acidity/alkalinity for optimal fertilizer effectiveness.
✅ Microbial Inoculant Reactor (Optional) – Cultivates beneficial microorganisms for bio-fertilizer production.

3. Filtration & Sterilization Equipment

✅ Fine Filtration System – Removes any remaining solid residues to prevent clogging in irrigation systems.
✅ UV Sterilizer or Pasteurization Unit (Optional) – Eliminates harmful bacteria while preserving beneficial microbes.

4. Packaging & Storage Equipment

✅ Automatic Filling Machine – Dispenses liquid fertilizer into bottles, drums, or containers.
✅ Capping & Sealing Machine – Ensures airtight sealing to prevent leakage and contamination.
✅ Labeling Machine – Prints and applies labels for branding and product information.
✅ Storage Tanks – Stores the finished liquid fertilizer before distribution.

5. Automation & Quality Control Equipment

✅ PLC Control System (Optional) – Automates and monitors the entire production process.
✅ Quality Testing Lab Equipment – Measures pH, nutrient content, and microbial activity.

Primary Organic Material (Main Nutrient Source):

Animal Manure (Optional for Nutrient Enrichment)
- Cow dung, chicken manure, pig manure, or sheep manure (must be well-composted to prevent pathogens).
Plant-Based Materials
- Compost tea (from decomposed organic matter).
- Seaweed extract (rich in minerals and growth hormones).
- Molasses (provides sugars to boost microbial activity).
Humic and Fulvic Acids
- Sourced from Leonardite, Peat, or Lignite (enhances nutrient absorption).

Secondary Nutrients & Additives (For Enrichment & Effectiveness):

Nitrogen Sources (Promotes leaf growth)
- Fish emulsion or fish hydrolysate.
- Alfalfa meal or soybean meal.
Phosphorus Sources (Strengthens root development)
- Bone meal extract.
- Rock phosphate dissolved in organic acids.
Potassium Sources (Enhances disease resistance)
- Wood ash extract.
- Potassium sulfate (if allowed in organic farming).
Microbial Inoculants (Enhances soil health & decomposition)
- Beneficial bacteria (e.g., Bacillus, Rhizobium).
- Mycorrhizal fungi.
Enzymes & Bio-Stimulants (Optional for Enhanced Growth)
- Yeast extracts.
- Amino acids.
Water – The base for liquid fertilizer, ensuring proper dilution and nutrient availability.

1. Efisiensi Dhuwur & Automation

Fast Production Process – Liquid fertilizers require less time to process compared to solid fertilizers.
Automated Mixing & Packaging – Reduces labor costs and ensures consistent product quality.

2. Better Nutrient Absorption

Fast-Acting Formula – Liquid fertilizers are quickly absorbed by plants through leaves and roots.
Even Distribution – Ensures uniform application in irrigation systems.

3. Versatility in Raw Materials

Can be made from various organic sources like animal manure, plant extracts, seaweed, humic acid, and amino acids.
Allows the addition of beneficial microorganisms for soil health improvement.

4. High Market Demand & Profitability

Growing Organic Farming Industry – Increasing global demand for sustainable fertilizers.
Easier Storage & Transportation – Compared to solid fertilizers, liquid formulas take up less space and are easier to handle.

5. Ramah lingkungan

Reduces Waste – Converts organic waste into valuable fertilizer.
No Chemical Residues – Safe for soil, Banyu, and plants.

6. Customization & Scalability

Allows for customized nutrient formulations based on plant needs.
Can be easily scaled up to meet different production demands.

Biaya garis produksi pupuk utamane kalebu aspek ing ngisor iki

Biaya baris produksi beda-beda gumantung karo kapasitas produksi, Gelar automasi, lan kabutuhan khusus. Isi formulir ing ngisor iki lan kita bakal nyedhiyani sampeyan kutipan sing akurat!

Peralatan investasi: Peralatan inti kayata ngremehake, nyawiji, Granulasi, Pangatusan, screening, lan kemasan.
Biaya bahan mentah:Bahan mentah organik utawa kimia, aditif, lsp.
Biaya tenaga kerja:gaji buruh, teknisi, lan manajer.
Konsumsi Energi:listrik, bahan bakar (Banyu, batu bara, gas alam, lsp.)
Pangopènan lan Panyusutan: Diposaken Peralatan, panggantos bagean, lsp.
Kemasan lan transportasi: bahan bungkusan, Biaya Logistik.
Perlindhungan lingkungan lan tundhuk:Peralatan Perlindungan Lingkungan, Biaya Manajemen Emisi.

Ninggalake pesen sampeyan

Yen sampeyan kepengin weruh peralatan nggawe pupuk, Kirimake syarat lan kontak sampeyan banjur kita bakal ngubungi sampeyan rong dina. Kita janji yen kabeh informasi ora bakal bocor karo sapa wae.

Kekuwatan Teknis

- Perusahaan kasebut diadegake 2005 lan wis fokus ing riset lan pangembangan lan pabrik peralatan pupuk organik kanggo 20 taun. Wis mbangun dhasar produksi organik ukuran 40.000m kanthi ukuran, Nggunakake Granulasi Advanced, Teknologi pangatusan lan screening kanggo nambah efisiensi produksi lan kualitas produk.

- Impor impor lan ekspor perusahaan kanthi luwih saka 80 Engineer Profesional ing Worldwide, ngladeni luwih saka 100 Negara lan Wilayah ing saindenging jagad, 5,000+ Kasus layanan pelanggan, 10 Pusat Pangolahan, 3 mesin nglereni laser, lan luwih saka 60 Peralatan macem-macem jinis.

- Njaga kerjasama sing jangka panjang lan ekstensif karo akeh institusi lan universitas ilmiah, with a professional R&D team, Bisa terus-terusan ngoptimalake kinerja peralatan miturut permintaan pasar.
Kualitas peralatan

- Bahan-bahan tahan kekuatan dhuwur, wesi baja karbon q235 / wesi dipilih kanggo mesthekake yen peralatan kasebut awet tahan lama lan nyuda biaya pangopènan.

- Nganggo sistem kontrol cerdas kanggo nambah level otomatis otomatis lan nyuda katergantungan manual.

- ISO, Ce, Sertifikasi internasional SGS
Kapasitas Produksi

- Kanthi kapasitas produksi ukuran gedhe, Bisa nyukupi syarat kapasitas produksi sing beda (Cilik, Garis produksi medium lan gedhe).

- Macem-macem model peralatan, Cocog kanggo produksi macem-macem jinis pupuk kayata pupuk organik, senyawa pupuk, pupuk biologis, Pupuk larut banyu, Cairan pupuk, lsp.
Layanan Selaras

- Desain pribadi bisa diwenehake miturut kabutuhan pelanggan, kalebu kapasitas produksi, Tata letak situs, standar perlindungan lingkungan, lsp.

- Wenehi pesawat lengkap line produksi lengkap, kalebu pilihan peralatan, Instalasi lan Komisi, Latihan Teknis, lsp.
Kauntungan rega

- Pasokan pabrik langsung, Ngurangi link MiddleMan, lan regane luwih kompetitif.

- Peralatan kasebut duwe efisiensi energi dhuwur, Nyuda Konsumsi Energi, Lan mbantu para pelanggan nyuda biaya operasi jangka panjang.
Sawise-Sales Service

- Pasokan pabrik langsung, Ngurangi link MiddleMan, lan regane luwih kompetitif.

- Peralatan kasebut duwe efisiensi energi dhuwur, Nyuda Konsumsi Energi, Lan mbantu para pelanggan nyuda biaya operasi jangka panjang.