Static Batching Machine

The Fertilizer Static Batching Machine is specialized equipment used for accurate proportioning and batching of multiple raw materials in fertilizer production. Unlike dynamic batching, which works continuously, static batching systems weigh materials one batch at a time, making them ideal for processes where high precision and controlled mixing are critical. It’s commonly used in compound and organic fertilizer production lines, where precise formulations ensure consistent fertilizer quality.

Material Storage: Different raw materials are stored in individual hoppers or silos.
Batch Weighing: Each material is individually weighed according to the set formula using load cells or weighing systems.
Proportional Control: The system accurately batches each component, releasing precise amounts into the weighing hopper.
Discharge and Mixing: Once all materials have been weighed and batched, they are discharged into a mixer or next processing stage for blending.
Automation Control: The system uses a PLC (Programmable Logic Controller) to automate and monitor the batching process, ensuring accurate execution of each recipe.

High Precision Batching
Ensures accurate weight control for each raw material, maintaining formula consistency and improving product quality.
Stable and Reliable Operation
Designed for static batching, which allows for precise measurement without the impact of material flow fluctuations.
Easy to Operate
User-friendly PLC control system automates the batching process, reducing manual labor and minimizing human error.
Cost-Effective for Small and Medium Production Lines
Ideal for batch-wise operations, particularly in fertilizer plants with lower production volumes requiring flexibility.
Versatile Applications
Suitable for various raw materials, including powders, granules, and small particles, commonly used in fertilizer and feed industries.
Modular Design
Multiple hoppers can be configured to meet different batching requirements, supporting complex formulations.
Improved Product Quality Control
Ensures consistent product quality by maintaining strict control over ingredient proportions, reducing variability in the final product.
Low Energy Consumption and Maintenance
Efficient design with low power requirements and minimal maintenance needs make it a reliable choice for long-term operation.
Adaptability to Automation Systems
Can be integrated into fully automated production lines, enhancing production efficiency and reducing operating costs.

Biaya garis produksi pupuk utamane kalebu aspek ing ngisor iki

Biaya baris produksi beda-beda gumantung karo kapasitas produksi, Gelar automasi, lan kabutuhan khusus. Isi formulir ing ngisor iki lan kita bakal nyedhiyani sampeyan kutipan sing akurat!

Peralatan investasi: Peralatan inti kayata ngremehake, nyawiji, Granulasi, Pangatusan, screening, lan kemasan.
Biaya bahan mentah:Bahan mentah organik utawa kimia, aditif, lsp.
Biaya tenaga kerja:gaji buruh, teknisi, lan manajer.
Konsumsi Energi:listrik, bahan bakar (Banyu, batu bara, gas alam, lsp.)
Pangopènan lan Panyusutan: Diposaken Peralatan, panggantos bagean, lsp.
Kemasan lan transportasi: bahan bungkusan, Biaya Logistik.
Perlindhungan lingkungan lan tundhuk:Peralatan Perlindungan Lingkungan, Biaya Manajemen Emisi.

Ninggalake pesen sampeyan

Yen sampeyan kepengin weruh peralatan nggawe pupuk, Kirimake syarat lan kontak sampeyan banjur kita bakal ngubungi sampeyan rong dina. Kita janji yen kabeh informasi ora bakal bocor karo sapa wae.

Kekuwatan Teknis

- Perusahaan kasebut diadegake 2005 lan wis fokus ing riset lan pangembangan lan pabrik peralatan pupuk organik kanggo 20 taun. Wis mbangun dhasar produksi organik ukuran 40.000m kanthi ukuran, Nggunakake Granulasi Advanced, Teknologi pangatusan lan screening kanggo nambah efisiensi produksi lan kualitas produk.

- Impor impor lan ekspor perusahaan kanthi luwih saka 80 Engineer Profesional ing Worldwide, ngladeni luwih saka 100 Negara lan Wilayah ing saindenging jagad, 5,000+ Kasus layanan pelanggan, 10 Pusat Pangolahan, 3 mesin nglereni laser, lan luwih saka 60 Peralatan macem-macem jinis.

- Njaga kerjasama sing jangka panjang lan ekstensif karo akeh institusi lan universitas ilmiah, with a professional R&D team, Bisa terus-terusan ngoptimalake kinerja peralatan miturut permintaan pasar.
Kualitas peralatan

- Bahan-bahan tahan kekuatan dhuwur, wesi baja karbon q235 / wesi dipilih kanggo mesthekake yen peralatan kasebut awet tahan lama lan nyuda biaya pangopènan.

- Nganggo sistem kontrol cerdas kanggo nambah level otomatis otomatis lan nyuda katergantungan manual.

- ISO, Ce, Sertifikasi internasional SGS
Kapasitas Produksi

- Kanthi kapasitas produksi ukuran gedhe, Bisa nyukupi syarat kapasitas produksi sing beda (Cilik, Garis produksi medium lan gedhe).

- Macem-macem model peralatan, Cocog kanggo produksi macem-macem jinis pupuk kayata pupuk organik, senyawa pupuk, pupuk biologis, Pupuk larut banyu, Cairan pupuk, lsp.
Layanan Selaras

- Desain pribadi bisa diwenehake miturut kabutuhan pelanggan, kalebu kapasitas produksi, Tata letak situs, standar perlindungan lingkungan, lsp.

- Wenehi pesawat lengkap line produksi lengkap, kalebu pilihan peralatan, Instalasi lan Komisi, Latihan Teknis, lsp.
Kauntungan rega

- Pasokan pabrik langsung, Ngurangi link MiddleMan, lan regane luwih kompetitif.

- Peralatan kasebut duwe efisiensi energi dhuwur, Nyuda Konsumsi Energi, Lan mbantu para pelanggan nyuda biaya operasi jangka panjang.
Sawise-Sales Service

- Pasokan pabrik langsung, Ngurangi link MiddleMan, lan regane luwih kompetitif.

- Peralatan kasebut duwe efisiensi energi dhuwur, Nyuda Konsumsi Energi, Lan mbantu para pelanggan nyuda biaya operasi jangka panjang.