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The Fertilizer Disc Granulator, also known as a Pan Granulator, is a commonly used equipment in both organic lan senyawa pupuk production. It is designed to produce uniform, round granules from powdered materials. Its simple structure, easy operation, and cost-effective performance make it ideal for small to medium-scale fertilizer production plants. The disc granulator is especially suitable for producing fertilizers with low to medium concentration.
| Model | Diameter of Disc(mm) | Edge Height(mm) | Rotary Speed(r/min) | Motor Power (kw) | Kapasitas (t / h) | Redueer Model | Dimensions(mm) |
| SXYZ-500 | 500 | 200 | 32 | 0.55 | 0.02-0.05 | BWY0-43-0.55 | 650x600x800 |
| SXYZ-600 | 600 | 280 | 33.5 | 0.75 | 0.05-0.1 | BWY0-43-0.55 | 800x700x950 |
| SXYZ-800 | 800 | 200 | 21 | 1.5 | 0.1-0.2 | XWD4-71-1.5 | 900x1000x1100 |
| SXYZ-1000 | 1000 | 250 | 21 | 1.5 | 0.2-0.3 | XWD4-71-1.5 | 1200x950x1300 |
| SXYZ-1200 | 1200 | 250 | 21 | 1.5 | 0.3-0.5 | XWD4-71-1.5 | 1200x1470x1700 |
| SXYZ-1500 | 1500 | 300 | 21 | 3 | 0.5-0.8 | XWD5-71-3 | 1760x1500x1950 |
| SXYZ-1800 | 1800 | 300 | 21 | 3 | 0.8-1.2 | XWD5-71-3 | 2060x1700x2130 |
| SXYZ-2000 | 2000 | 350 | 21 | 4 | 1.2-1.5 | XWD5-71-4 | 2260x1650x2250 |
| SXYZ-2500 | 2500 | 450 | 14 | 7.5 | 1.5-2.0 | ZQ350 | 2900x2000x2750 |
| SXYZ-2800 | 2800 | 450 | 14 | 11 | 2.0-3.0 | ZQ350 | 3200x2200x3000 |
| SXYZ-3000 | 3000 | 450 | 14 | 11 | 2.0-4.0 | ZQ350 | 3400x2400x3100 |
| SXYZ-3600 | 3600 | 450 | 13 | 18.5 | 4.0-6.0 | ZQ400 | 4100x2900x3800 |
The disc granulator operates based on the principle of wet granulation. It transforms fine powder materials into uniform, round granules through continuous rolling, spraying, and agglomeration inside the rotating disc.
1.Material Feeding
The raw materials (such as organic fertilizer, senyawa pupuk, or other powdered materials) are fed into the rotating disc through a conveyor or feeder.
Disc Rotation & Rolling:
The granulation disc rotates at a controlled speed, causing the materials inside to roll and collide, forming small granules.
The angle of the disc (typically 40°-55°) can be adjusted to control granule size.
2.Water Spraying & Agglomeration
A spraying system continuously sprays a controlled amount of water or binder onto the rolling particles, helping them stick together and grow.
The particles gradually increase in size as more fine powder attaches to them.
3.Granule Growth & Shaping
Due to the centrifugal force, gravity, and friction, the granules roll and polish themselves, becoming round and uniform in size.
Fine powder that does not form granules falls back and gets recycled.
4.Granule Discharge
Once the granules reach the desired size, they roll down to the discharge outlet and are transported to the drying process for further solidification.
Key Factors Affecting Granulation Efficiency
1.Disc Angle Adjustment: Controls the retention time of materials and granule size.
2.Moisture Content: Proper water addition ensures smooth granulation.
3.Rotation Speed: Affects the rolling motion and granule formation.
4.Raw Material Properties: The fineness and stickiness of the powder influence granule quality.
The disc granulator is widely used in fertilizer production, chemical industries, and mineral processing, offering a cost-effective, efficient, and eco-friendly granulation method.
1.High Granulation Rate: The granulation rate can reach over 90%, ensuring minimal material waste.
2.Adjustable Disc Angle: The tilt of the disc can be adjusted to optimize granulation efficiency.
3.Durable and Corrosion-Resistant: Made of strong, anti-corrosion materials, ensuring long service life.
4.Easy Operation and Maintenance: Simple structure with user-friendly operation and low maintenance costs.
5.Wide Application: Suitable for organic fertilizer, senyawa pupuk, and bio-fertilizer production.
Biaya baris produksi beda-beda gumantung karo kapasitas produksi, Gelar automasi, lan kabutuhan khusus. Isi formulir ing ngisor iki lan kita bakal nyedhiyani sampeyan kutipan sing akurat!
Yen sampeyan kepengin weruh peralatan nggawe pupuk, Kirimake syarat lan kontak sampeyan banjur kita bakal ngubungi sampeyan rong dina. Kita janji yen kabeh informasi ora bakal bocor karo sapa wae.
- Perusahaan kasebut diadegake 2005 lan wis fokus ing riset lan pangembangan lan pabrik peralatan pupuk organik kanggo 20 taun. Wis mbangun dhasar produksi organik ukuran 40.000m kanthi ukuran, Nggunakake Granulasi Advanced, Teknologi pangatusan lan screening kanggo nambah efisiensi produksi lan kualitas produk.
- Impor impor lan ekspor perusahaan kanthi luwih saka 80 Engineer Profesional ing Worldwide, ngladeni luwih saka 100 Negara lan Wilayah ing saindenging jagad, 5,000+ Kasus layanan pelanggan, 10 Pusat Pangolahan, 3 mesin nglereni laser, lan luwih saka 60 Peralatan macem-macem jinis.
- Njaga kerjasama sing jangka panjang lan ekstensif karo akeh institusi lan universitas ilmiah, with a professional R&D team, Bisa terus-terusan ngoptimalake kinerja peralatan miturut permintaan pasar.
- Bahan-bahan tahan kekuatan dhuwur, wesi baja karbon q235 / wesi dipilih kanggo mesthekake yen peralatan kasebut awet tahan lama lan nyuda biaya pangopènan.
- Nganggo sistem kontrol cerdas kanggo nambah level otomatis otomatis lan nyuda katergantungan manual.
- ISO, Ce, Sertifikasi internasional SGS
- Kanthi kapasitas produksi ukuran gedhe, Bisa nyukupi syarat kapasitas produksi sing beda (Cilik, Garis produksi medium lan gedhe).
- Macem-macem model peralatan, Cocog kanggo produksi macem-macem jinis pupuk kayata pupuk organik, senyawa pupuk, pupuk biologis, Pupuk larut banyu, Cairan pupuk, lsp.
- Desain pribadi bisa diwenehake miturut kabutuhan pelanggan, kalebu kapasitas produksi, Tata letak situs, standar perlindungan lingkungan, lsp.
- Wenehi pesawat lengkap line produksi lengkap, kalebu pilihan peralatan, Instalasi lan Komisi, Latihan Teknis, lsp.
- Pasokan pabrik langsung, Ngurangi link MiddleMan, lan regane luwih kompetitif.
- Peralatan kasebut duwe efisiensi energi dhuwur, Nyuda Konsumsi Energi, Lan mbantu para pelanggan nyuda biaya operasi jangka panjang.
- Pasokan pabrik langsung, Ngurangi link MiddleMan, lan regane luwih kompetitif.
- Peralatan kasebut duwe efisiensi energi dhuwur, Nyuda Konsumsi Energi, Lan mbantu para pelanggan nyuda biaya operasi jangka panjang.
Zhengzhou Shunxin Equipment Countery Co, LTD. yaiku merek pupuk peralatan ing China. Perusahaan minangka perusahaan teknologi tinggi lingkungan sing duwe spesialisasi ing riset lan pabrik organik lan peralatan pupuk peralatan.
Waca liyaneJalan Jinhua, Kabupaten Shanghai, Kutha Zhengzhou, China
+8615981847286Whatsapp
info@sxfertilizachine.comEmail
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