Jalur produksi pupuk limbah organik

Common Organic Fertilizer Raw Materials
1. Livestock Manure
– Chicken Manure: High nitrogen content, fast acting, but needs to be fully decomposed to avoid burning plants.
– Pig Manure: Balanced in organic matter and nutrients, commonly used as an organic fertilizer material.
– Cow Manure: High fiber content, decomposes slowly, suitable for mixing with high-nitrogen materials.
– Sheep Manure: High nutrient content, with a moderate fertilizing effect.

2. Industrial By-products
– Brewer’s Spent Grain: The residue left after brewing, rich in organic matter and nitrogen.
– Sugar Factory Residues: Such as bagasse and beet pulp, high in carbon content.
– Food Processing Waste: Includes by-products like soy pulp, fruit pulp, starch residue, dll., easy to degrade and nutrient-rich.

3. Agricultural Waste
– Crop Straw: Such as corn, wheat, rice straw, dll., rich in cellulose and organic matter.
– Fruit Shells and Pulp: Such as peanut shells, coconut shells, sugarcane residue, dll., high carbon-to-nitrogen ratio, suitable for adjusting the carbon-nitrogen ratio in composting.
– Waste Vegetables and Fruits: Such as spoiled vegetable leaves, fruit peels, dll., easy to degrade, but care should be taken with the high moisture content.

4. Urban Organic Waste
– Kitchen Waste: Rich in organic matter and nutrients, but should be separated from oils and impurities.
– Sludge: Sewage treatment plant sludge, must be free of heavy metal contamination.
– Garden Waste: Such as fallen leaves, pruned tree branches, dll., high in carbon content.

5. Other Raw Materials
– Mushroom Residue: The waste substrate after mushroom cultivation, rich in organic matter.
– Oilseed Cakes: Such as soybean cake, rapeseed cake, dll., high in nitrogen, making them high-quality organic fertilizer raw materials.
– Seaweed: Rich in minerals and growth hormones, suitable for producing high-end organic fertilizers.

Raw Material Proportion Principles
1. Carbon-to-Nitrogen Ratio (C/N) Adjustment
– The ideal carbon-to-nitrogen ratio is 25:1~30:1.
– High-carbon materials (e.g., straw, wood chips) should be mixed with high-nitrogen materials (e.g., livestock manure, soybean cake) to balance the C/N ratio.

2. Moisture Control
– The moisture content of the materials should be controlled between 50% Dan 60%. Too high or too low moisture will affect the fermentation process.

3. PH Adjustment
– During fermentation, the pH should be maintained between 6.5 Dan 8.5. Lime or acidic substances can be added to adjust the pH.

4. Addition of Fermentation Microorganisms
– Adding microbial agents (such as *Bacillus subtilis*, *Actinomycetes*, dll.) can accelerate the fermentation process and improve the composting efficiency.

• Environmental Friendliness

  • Utilizes organic waste materials (e.g., manure, crop residues, food waste) to produce fertilizers, helping to recycle waste and reduce environmental pollution.

• Energy Efficiency

  • Many modern production lines are designed to minimize energy consumption, such as using energy-efficient drying and granulation equipment.

• Automated Control

  • Advanced control systems (PLC systems) are used for automation, which helps in precise monitoring and controlling of parameters like temperature, humidity, and material flow. This leads to consistent product quality.

• Customizable Fertilizer Formulations

  • The production line can accommodate different formulations, allowing manufacturers to produce fertilizers with specific nutrient compositions to meet various agricultural needs.

• High-Quality Granulation

  • The line uses high-performance granulation equipment (like rotary drum granulators or disc granulators) to form uniform, tahan lama, and easily transportable fertilizer granules.

• Moisture Control

  • The drying and cooling equipment ensures the fertilizer has the ideal moisture content, preventing clumping and ensuring long shelf life.

• Low Pollution and Odor Control

  • Through the use of advanced composting technology (such as aerobic fermentation), organic fertilizer production lines help reduce the emission of harmful gases and unpleasant odors.

• Flexible Capacity

  • Production lines can be scaled up or down depending on the desired output, offering flexibility for small-scale or large-scale production.

• High Efficiency and Yield

  • These lines are designed to minimize waste and maximize output by optimizing each stage of the production process, from composting to granulation.

• Minimal Labor Requirements

  • Due to automation, a reduced workforce is required, which helps cut down on labor costs and increases overall productivity.

• Advanced Drying and Cooling Systems

  • Rotary dryers and cooling machines ensure the granules are dried to the correct moisture content and then cooled for easy handling and storage.

• Sustainability

  • The entire production process is focused on sustainability by using renewable organic resources and reducing chemical use in fertilizers.

• Kekuatan teknis

  - Perusahaan ini didirikan di 2005 dan telah fokus pada penelitian dan pengembangan dan pembuatan peralatan pupuk organik untuk 20 bertahun-tahun. Ini telah membangun basis produksi peralatan pupuk organik skala besar 40.000 m, menggunakan granulasi lanjutan, Teknologi pengeringan dan penyaringan untuk meningkatkan efisiensi produksi dan kualitas produk.

  - Perusahaan impor dan ekspor yang dioperasikan sendiri dengan lebih dari 80 Insinyur profesional di seluruh dunia, melayani lebih dari 100 negara dan wilayah di seluruh dunia, 5,000+ Kasus Layanan Pelanggan, 10 pusat pemrosesan, 3 mesin pemotong laser, dan lebih dari 60 Peralatan dari berbagai jenis.

  - Mempertahankan kerja sama jangka panjang dan luas dengan banyak lembaga penelitian ilmiah dan universitas, with a professional R&D team, itu dapat terus mengoptimalkan kinerja peralatan sesuai dengan permintaan pasar.

• Kualitas peralatan

  - Bahan tahan aus berkekuatan tinggi, Baja karbon Q235/paduan dipilih untuk memastikan bahwa peralatan tersebut tahan lama dan mengurangi biaya perawatan.

  - Mengadopsi sistem kontrol cerdas untuk meningkatkan tingkat otomatisasi produksi dan mengurangi ketergantungan manual.

  - Iso, Ce, Sertifikasi Internasional SGS

• Kapasitas produksi

  - Dengan kapasitas produksi skala besar, itu dapat memenuhi persyaratan kapasitas produksi yang berbeda (kecil, Jalur produksi menengah dan besar).

  - Berbagai model peralatan, Cocok untuk produksi berbagai jenis pupuk seperti pupuk organik, pupuk majemuk, Pupuk Biologis, Pupuk yang larut dalam air, pupuk cair, dll..

• Layanan khusus

  - Desain yang dipersonalisasi dapat disediakan sesuai dengan kebutuhan pelanggan, termasuk kapasitas produksi, tata letak situs, Standar Perlindungan Lingkungan, dll..

  - Memberikan satu set lengkap solusi lini produksi, termasuk pemilihan peralatan, instalasi dan commissioning, pelatihan teknis, dll..

  

• Keuntungan Harga

  - Pasokan pabrik langsung, Mengurangi tautan perantara, Dan harganya lebih kompetitif.

  - Peralatan memiliki efisiensi energi yang tinggi, mengurangi konsumsi energi, dan membantu pelanggan mengurangi biaya operasi jangka panjang.

• Layanan purna jual

  - Pasokan pabrik langsung, Mengurangi tautan perantara, Dan harganya lebih kompetitif.

  - Peralatan memiliki efisiensi energi yang tinggi, mengurangi konsumsi energi, dan membantu pelanggan mengurangi biaya operasi jangka panjang.