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Liquid Water-Soluble Fertilizer Production Line

E-Katalog
  • Kapasitas: 1.0-20.0 th
  • Bahan: stainless steel
  • Voltase: 220V/380V/415V/440V/480V(50Hz/60Hz)
  • Bentuk produk akhir: liquid
  • Industri yang berlaku: agriculture, horticulture, fisheries, organic fertilizers, Perlindungan Lingkungan,dll..
proses
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  • Peralatan utama Peralatan utama
  • Aliran proses Aliran proses
  • Bahan baku Bahan baku
  • Fitur tampilan Fitur tampilan
  • Analisis biaya Analisis biaya
  • Keuntungan kami Keuntungan kami
  • Raw Material Preprocessing Equipment:

    • Fish Meal Crusher or Grinder: If using fish or other organic raw materials, this equipment reduces them to smaller, manageable sizes before further processing.
    • Screening Machine: Separates unwanted large particles from the fine materials to ensure consistency in the raw materials.
  • Mixing and Dissolution Equipment:

    • Mixing Tank: A large tank with a mixer to combine fish protein, minerals, air, and any other additives into a homogenous liquid solution.
    • Hydrolysis Reactor: In the case of fish protein-based fertilizers, hydrolysis (using heat, pressure, or enzymes) breaks down the proteins into soluble components, creating the nutrient-rich solution.
    • Stirring System: Ensures consistent blending and helps dissolve the raw materials into the solution.
  • Heating and Dissolving Systems:

    • Heating Equipment (Boilers or Electric Heaters): Heat may be required for hydrolysis or dissolving the nutrients into water, especially for creating soluble proteins and minerals.
    • Temperature Control System: Maintains optimal temperatures for efficient dissolution and hydrolysis of the raw materials.
  • Filtration and Purification Equipment:

    • Filter Press: Used to filter out insoluble solids and impurities from the liquid fertilizer solution to ensure it is pure and consistent.
    • Membrane Filtration System: Further refines the liquid by removing any micro-particles or residues that could affect the quality of the final product
  • Storage and Aging Tanks:

    • Storage Tanks: These tanks hold the finished liquid fertilizer before it’s packaged or shipped. They should be made of materials that are resistant to corrosion, especially if the solution is acidic or contains reactive substances.
    • Aging Tanks (Opsional): Sometimes used to allow the fertilizer tomature,” which can improve the stability of the nutrients in the liquid.
  • Peralatan pengemasan:

    • Filling Machines: These machines automatically fill bottles, drums, or large containers with the finished liquid fertilizer.
    • Capping and Labeling Machines: Secure the containers and apply labels with necessary product information and branding.

  • Fish Protein or Fish Hydrolysates:

    • These are organic materials rich in amino acids, peptides, and proteins, often sourced from fishmeal or fish processing by-products. They provide essential nutrients like nitrogen and phosphorus.
  • Water:

    • Water is a primary solvent used in dissolving and blending the raw materials to create a liquid form of the fertilizer. It facilitates nutrient solubility and allows for easy application to plants.
  • Mineral Nutrients:

    • Nitrogen Sources: Urea, ammonium nitrate, or ammonium sulfate provide nitrogen, which is essential for plant growth.
    • Phosphorus Sources: Phosphoric acid, monoammonium phosphate (PETA), or diammonium phosphate (Dap) can be used to provide phosphorus.
    • Potassium Sources: Potassium nitrate, potassium sulfate, or potassium chloride provide potassium, vital for plant health.
    • Mikronutrien: Trace elements like zinc, iron, manganese, copper, molybdenum, and boron are essential for plants and may be added in soluble forms.
  • Acidic or Alkaline Agents:

    • Sulfuric Acid, Phosphoric Acid, or Nitric Acid: These are used to adjust the pH of the solution, ensuring nutrient solubility and stability.
    • Lime or Potassium Hydroxide: These may be used to neutralize the solution or balance the pH if necessary.
  • Chelating Agents:

    • EDTA (Ethylene Diamine Tetraacetic Acid) atau DTPA (Diethylenetriamine Pentaacetate): These are used to bind trace minerals and prevent them from precipitating, making them more bioavailable to plants.
  • Organic Additives:

    • Seaweed Extracts: Rich in micro-nutrients and growth hormones, seaweed extracts can boost the overall performance of the fertilizer.
    • Amino Acids: Additional amino acids may be added to enhance the fertilizer’s effect on plant growth and stress resistance.
  • Surfactants or Wetting Agents:

    • These chemicals help improve the spreading and penetration of the fertilizer solution when applied to plants or soil.
  • Preservatives:

    • Preservatives like formaldehyde atau sodium benzoate can be added to extend the shelf life and prevent microbial growth in the liquid fertilizer.
  • Efficient Nutrient Absorption:

    • Liquid fertilizers are quickly absorbed by plants through their roots and leaves, providing faster nutrient uptake compared to solid fertilizers. This leads to quicker results and more efficient plant growth.
  • Customized Formulations:

    • The production line can be tailored to create specific nutrient blends for different crops, soil types, and growth stages, offering versatility in meeting diverse agricultural needs.
  • Improved Solubility:

    • Liquid fertilizers are completely soluble in water, making them ideal for irrigation systems, foliar spraying, or fertigation. This ensures even distribution of nutrients, reducing the risk of nutrient imbalances.
  • Sustainability:

    • Liquid fertilizers often use organic and eco-friendly raw materials, such as fish protein or plant extracts, promoting sustainable agricultural practices. Additionally, the use of by-products (like fishmeal) can help reduce waste.
  • Reduced Risk of Fertilizer Loss:

    • Unlike granular fertilizers that can be lost due to leaching or runoff, liquid fertilizers provide more controlled application and minimize nutrient waste, improving nutrient use efficiency.
  • Enhanced Crop Yield:

    • The nutrients in liquid water-soluble fertilizers are readily available to plants, promoting healthier growth, stronger root systems, and higher crop yields.
  • Ease of Application:

    • The liquid form makes it easier to apply, especially for fertigation systems (combining irrigation with fertilizer application). It is also ideal for foliar feeding, where nutrients are sprayed directly onto the plant leaves.
  • Precise Dosage Control:

    • The production line can create fertilizers with precise nutrient concentrations, allowing for accurate dosing and preventing over-fertilization. This leads to cost savings and a more efficient fertilizer use.
  • Cost-Effective:

    • While liquid fertilizers may seem expensive at first, they often offer greater efficiency, requiring lower quantities to achieve desired results. Furthermore, the streamlined production process allows for scalability and cost optimization.

Biaya jalur produksi pupuk terutama mencakup aspek -aspek berikut

Biaya setiap jalur produksi bervariasi tergantung pada kapasitas produksi, Tingkat otomatisasi, dan kebutuhan spesifik. Isi formulir di bawah ini dan kami akan memberi Anda penawaran yang akurat!

  • Investasi Peralatan: Peralatan inti seperti menghancurkan, percampuran, granulasi, pengeringan, penyaringan, dan pengemasan.
  • Biaya bahan baku:bahan baku organik atau kimia, aditif, dll..
  • Biaya tenaga kerja:upah pekerja, Teknisi, dan manajer.
  • Konsumsi energi:listrik, bahan bakar (air, batu bara, Gas Alam, dll.)
  • Pemeliharaan dan penyusutan: Perbaikan peralatan, penggantian bagian, dll..
  • Pengemasan dan Transportasi: bahan pengemasan, biaya logistik.
  • Perlindungan dan Kepatuhan Lingkungan:Peralatan Perlindungan Lingkungan, Biaya manajemen emisi.

Tinggalkan pesan Anda

Jika Anda tertarik dengan peralatan pembuatan pupuk kami, Harap kirimkan kebutuhan dan kontak Anda dan kemudian kami akan menghubungi Anda dalam dua hari. Kami berjanji bahwa semua informasi Anda tidak akan bocor kepada siapa pun.

    • Kekuatan teknis

      - Perusahaan ini didirikan di 2005 dan telah fokus pada penelitian dan pengembangan dan pembuatan peralatan pupuk organik untuk 20 bertahun-tahun. Ini telah membangun basis produksi peralatan pupuk organik skala besar 40.000 m, menggunakan granulasi lanjutan, Teknologi pengeringan dan penyaringan untuk meningkatkan efisiensi produksi dan kualitas produk.

      - Perusahaan impor dan ekspor yang dioperasikan sendiri dengan lebih dari 80 Insinyur profesional di seluruh dunia, melayani lebih dari 100 negara dan wilayah di seluruh dunia, 5,000+ Kasus Layanan Pelanggan, 10 pusat pemrosesan, 3 mesin pemotong laser, dan lebih dari 60 Peralatan dari berbagai jenis.

      - Mempertahankan kerja sama jangka panjang dan luas dengan banyak lembaga penelitian ilmiah dan universitas, with a professional R&D team, itu dapat terus mengoptimalkan kinerja peralatan sesuai dengan permintaan pasar.

    • Kualitas peralatan

      - Bahan tahan aus berkekuatan tinggi, Baja karbon Q235/paduan dipilih untuk memastikan bahwa peralatan tersebut tahan lama dan mengurangi biaya perawatan.

      - Mengadopsi sistem kontrol cerdas untuk meningkatkan tingkat otomatisasi produksi dan mengurangi ketergantungan manual.

      - Iso, Ce, Sertifikasi Internasional SGS

    • Kapasitas produksi

      - Dengan kapasitas produksi skala besar, itu dapat memenuhi persyaratan kapasitas produksi yang berbeda (kecil, Jalur produksi menengah dan besar).

      - Berbagai model peralatan, Cocok untuk produksi berbagai jenis pupuk seperti pupuk organik, pupuk majemuk, Pupuk Biologis, Pupuk yang larut dalam air, pupuk cair, dll..

    • Layanan khusus

      - Desain yang dipersonalisasi dapat disediakan sesuai dengan kebutuhan pelanggan, termasuk kapasitas produksi, tata letak situs, Standar Perlindungan Lingkungan, dll..

      - Memberikan satu set lengkap solusi lini produksi, termasuk pemilihan peralatan, instalasi dan commissioning, pelatihan teknis, dll..

      Layanan khusus
    • Keuntungan Harga

      - Pasokan pabrik langsung, Mengurangi tautan perantara, Dan harganya lebih kompetitif.

      - Peralatan memiliki efisiensi energi yang tinggi, mengurangi konsumsi energi, dan membantu pelanggan mengurangi biaya operasi jangka panjang.

    • Layanan purna jual

      - Pasokan pabrik langsung, Mengurangi tautan perantara, Dan harganya lebih kompetitif.

      - Peralatan memiliki efisiensi energi yang tinggi, mengurangi konsumsi energi, dan membantu pelanggan mengurangi biaya operasi jangka panjang.

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      Tinggalkan pesan Anda

      Jika Anda tertarik dengan produk tersebut, Harap kirimkan kebutuhan dan kontak Anda dan kemudian kami akan menghubungi Anda dalam dua hari. Kami berjanji bahwa semua informasi Anda tidak akan bocor kepada siapa pun.

      • Silakan isi email atau nomor telepon.