Bulk Bag Lump Crusher

The Fertilizer Bulk Bag Lump Breaker is specially designed for breaking hardened lumps and compacted fertilizer materials discharged from bulk bags (FIBC / jumbo bags). It effectively restores fertilizer materials to a free-flowing state, ensuring smooth and continuous feeding for downstream processes such as conveying, blending, granulation or packaging.

Fertilizers are prone to caking due to moisture absorption and long-term storage. This machine adopts a low-speed, high-torque crushing system to gently break fertilizer lumps without excessive fines generation, preserving material quality and reducing dust.

The lump breaker can be installed directly under a bulk bag unloading station and integrated into automated fertilizer production lines.

Fertilizer material discharged from the bulk bag falls into the crushing chamber of the lump breaker. One or two rotating shafts equipped with specially designed cutters operate at low speed and high torque.

As the fertilizer lumps pass through the chamber, they are sheared, compressed and torn apart by the cutters, reducing large agglomerates into smaller, free-flowing particles. The processed material then falls evenly through the outlet into the downstream conveying or processing equipment.

This gentle crushing process ensures effective de-lumping while preventing over-grinding and excessive dust generation.

1.Designed specifically for caked fertilizer materials

2.Efficiently breaks large lumps formed by moisture or pressure

3.Low-speed operation minimizes dust and material degradation

4.High-torque drive suitable for hard and compacted fertilizer blocks

5.Continuous and uniform material discharge

6.Heavy-duty alloy steel shafts and cutters for long service life

7.Compatible with screw conveyors, belt conveyors or feeding systems

8.Optional corrosion-resistant and explosion-proof configurations

The cost of a fertilizer production line mainly includes the following aspects

The cost of each production line varies depending on production capacity, degree of automation, and specific needs. Fill in the form below and we will provide you with an accurate quote!

Equipment investment: core equipment such as crushing, mixing, granulation, drying, screening, and packaging.
Raw material costs:organic or chemical raw materials, additives, etc.
Labor costs:wages of workers, technicians, and managers.
Energy consumption:electricity, fuel (water, coal, natural gas, etc.)
Maintenance and depreciation: equipment repair, replacement of parts, etc.
Packaging and transportation: packaging materials, logistics costs.
Environmental protection and compliance:environmental protection equipment, emission management costs.

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Technical Strength

- The company was founded in 2005 and has been focusing on the research and development and manufacturing of organic fertilizer equipment for 20 years. It has built a 40,000m large-scale organic fertilizer equipment production base, using advanced granulation, drying and screening technologies to improve production efficiency and product quality.

- A self-operated import and export enterprise with more than 80 professional engineers worldwide, serving more than 100 countries and regions around the world, 5,000+ customer service cases, 10 processing centers, 3 laser cutting machines, and more than 60 equipment of various types.

- Maintaining long-term and extensive cooperation with many scientific research institutes and universities, with a professional R&D team, it can continuously optimize equipment performance according to market demand.
Equipment Quality

- High-strength wear-resistant materials, carbon steel Q235/Alloy are selected to ensure that the equipment is durable and reduce maintenance costs.

- Adopting intelligent control systems to improve the level of production automation and reduce manual dependence.

- ISO, CE, SGS international certification
Production capacity

- With large-scale production capacity, it can meet different production capacity requirements (small, medium and large production lines).

- A full range of equipment models, suitable for the production of various types of fertilizers such as organic fertilizer, compound fertilizer, biological fertilizer, water-soluble fertilizer, liquid fertilizer, etc.
Customized service

- Personalized design can be provided according to customer needs, including production capacity, site layout, environmental protection standards, etc.

- Provide a complete set of production line solutions, including equipment selection, installation and commissioning, technical training, etc.
Price advantage

- Direct factory supply, reducing the middleman link, and the price is more competitive.

- The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.
After-sales service

- Direct factory supply, reducing the middleman link, and the price is more competitive.

- The equipment has high energy efficiency, reduces energy consumption, and helps customers reduce long-term operating costs.