Модернизиране на селското стопанство: A 300,000 TPY водоразтворима линия за производство на торове за Узбекистан

Клиент: A leading agro-industrial company in Uzbekistan
Индустрия: Производство на торове & Земеделие
Решение: Turnkey Water-Soluble Fertilizer (WSF) Production Line with an annual capacity of 300,000 Metric Tons

Профил на клиента & National Ambition

Our client is a forward-thinking company within Uzbekistan’s rapidly growing agro-industrial sector. Uzbekistan’s economy is heavily reliant on agriculture, particularly “white gold” (cotton) and a diverse range of fruits and vegetables. There is a strong governmental push to introduce modern agricultural technologies, including drip and sprinkler irrigation systems, which require high-quality water-soluble fertilizers to function effectively. This project was a direct response to that national priority.

Предизвикателството: Building Domestic Capacity for Modern Farming

Prior to this project, Uzbekistan depended significantly on imported water-soluble fertilizers, which were costly and subject to supply chain vulnerabilities. The key challenges were:

1. Import Dependency: High reliance on foreign WSF suppliers led to increased costs for farmers and limited availability.
2. Technology Gap: A lack of domestic, industrial-scale expertise in producing consistent, high-purity water-soluble NPK blends.
3. Supporting Irrigation Modernization: The national rollout of efficient irrigation systems required a reliable domestic source of compatible fertilizers to ensure its success.
4. Scale and Precision: Establishing a facility that could produce 300,000 TPY of various NPK formulas with extreme precision and minimal waste.

The Solution: A Turnkey 300,000 TPY WSF Production Line

We provided a complete end-to-end solution, from initial design and equipment supply to installation, commissioning, and operator training. The core of the solution includes:

• Raw Material Handling System: Designed for receiving and storing large quantities of base materials (e.g., Урея, Карта, MKP, Калиев нитрат, Sulfate of Potash).
• Precise Batching & Weighing System: High-accuracy load cells and automated batching lines ensure the exact formulation ratios are achieved every time, which is critical for fertilizer efficacy.
• Смесване & Granulation Technology: Advanced horizontal mixers and a specialized granulation system produce uniform, free-flowing granules with excellent solubility and minimal dust.
• Изсушаване & Cooling System: A customized rotary dryer and cooler ensure the final product has the perfect moisture content and physical stability for long-term storage.
• Screening & Опаковане: Multi-deck screens classify the granules to a precise size, and automated bagging machines pack the final product into 25kg bags or Big Bags (FIBCs).
• Dust Collection & Автоматизация: A full closed-loop dust collection system ensures an environmentally clean plant and product recovery. A central PLC provides full automation for consistent quality and operational efficiency.

Results and Impact

The new production line has delivered transformative results for our client and the broader agricultural sector in Uzbekistan:

• Achieved Domestic Production: Successfully established the capacity to produce 300,000 tons of high-quality WSF annually, significantly reducing import dependency.
• Superior Product Quality: The fertilizers produced have excellent solubility, a balanced nutrient profile, and are perfectly suited for modern irrigation systems, leading to better nutrient uptake by crops.
• Economic Benefits: Created local jobs, reduced costs for farmers, and saved foreign currency for the nation.
• Increased Agricultural Yields: By providing local farmers with reliable access to effective fertilizers, the project contributes directly to increased crop quality and yield for key commodities like cotton, vegetables, and fruits.
• Sustainable Agriculture: Supports the efficient use of water and nutrients, promoting more sustainable farming practices across the country.

Заключение

This project stands as a benchmark for industrial cooperation and agricultural modernization. By providing a complete turnkey solution, we empowered our client to become a leader in Uzbekistan’s agro-industrial sector. This state-of-the-art facility not only ensures a secure supply of essential agricultural inputs but also plays a pivotal role in driving the nation’s food security and economic growth.

“This project was more than just an equipment purchase; it was a strategic partnership for national development. The technology and expertise provided have allowed us to produce world-class fertilizers right here in Uzbekistan. The production line is robust, automated, and meets all our capacity and quality expectations. It is a cornerstone of our agricultural modernization efforts.“
- Директор на проекта